Battery cell online activation device LM100 series product manual
Technical specifications:
This product belongs to the LM100 series battery cell online activation device of the battery-specific series.
Unpacking Precautions:
1. Please check whether the outer packaging of the product is intact before unpacking. If the outer packaging is damaged, it may cause damage to the product
, affecting the use of the product.
2. Check whether the product and accessories are complete according to the delivery list.
3. If there is anything missing, please contact our company or our local company immediately Contact the agent dealer.
4. A delivery list is attached with the product packaging.
5. All documents and attachments should be kept properly for future operation and maintenance.
Safety warning!
The installation and debugging of this machine must be carried out under the guidance of professional technicians!
Attachment: Packing list: LM100 series battery cells Online activation device packing list
Battery cell online activation device LM100 series product manual
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Chapter 1 Overview
This article The introduced "LM100 Series Pulse Battery Activation Instrument" is the latest product developed by our company. It is a patented technology for online activation (Patent No.: 200820089410.8). It adopts original excitation and positive and negative pulse activation technology.
Activate active materials that activate the failed battery plate, improve the consistency of battery pack performance, and extend the service life of the battery.
Adopt the automatic control principle to conduct online activation capacity detection of the battery, and then Monitor data through the LCD display of the control panel. This instrument has the advantages of high accuracy and flexible operation, and has been promoted and used by many domestic units, including battery manufacturers. , commodity inspection departments, quality inspection departments, colleges and universities, scientific research institutions, etc., and have achieved good social and economic benefits.
Special for 2V batteries---LM100 -02-200
Special for 12V batteries - LM100-12-20
Since the capacity of a set of batteries is determined by the capacity of the smallest single battery among them, first It is necessary to find
the smallest backward single cell so that special attention can be paid to understand its trend during future maintenance. However, the traditional method of deeply discharging the entire set of
batteries requires intensive work It is large and not suitable for frequent deep discharge, and under normal circumstances, the battery is not suitable for frequent deep discharge. Therefore, we can use online activation only for this backward battery to improve power storage
Pool group consistency.
When we find a lagging battery in a group of batteries, the traditional treatment method is to charge the entire group of batteries equally, but the actual situation
proves , this approach is not only ineffective in saving the backward battery, but also easily causes other batteries to lose water due to overcharging. Therefore, we can use the LM100 monomer online activation device to target the backward battery online.
Carry out repeated charging and discharging to activate the failed active material of the battery and achieve the purpose of activation diagnosis and treatment
This device can eliminate the sulfation of the active material of the battery plate and reduce the internal content of the battery. resistance to improve battery performance;
At the same time, it has a positive inhibitory effect on battery water loss, plate corrosion, thermal runaway and other failure modes.
This device can be directly connected to backward batteries (No need to detach it from the battery pack), through setting, automatically realize a certain depth of charge and discharge cycle of the lagging battery. Detach the battery to be activated from the battery pack, the activation effect will be better. You can also
Used as a single charging power supply.
Single online activation device product series
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Chapter 2 Structural Characteristics
Zheng
LM100 series pulse battery activator is a portable instrument designed to provide online maintenance for lead-acid batteries and extend battery life
. The LM100 excitation pulse battery activator adopts an original excitation As well as positive and negative pulse activation technology,
activates the active materials of failed battery plates, improves the consistency of battery pack performance, and extends the service life of the battery.
Adopts the principle of automatic control to perform battery maintenance Online activation performance testing, and then data monitoring through the LCD display of the control panel.
Because lead-acid batteries have special charging and discharging characteristics, their charging and discharging voltages are limited. The LM100 series has high performance requirements
The pulse battery activator fully takes into account the characteristics of lead-acid batteries and is carefully designed in terms of charging voltage limits.
It is suitable for battery overcharge and overdischarge. This link is controlled through simultaneous control of software and hardware to ensure that the battery is not overcharged
over discharged.
In terms of mechanical structure, a standard chassis is used, with a beautiful appearance and a solid structure.
Chapter 3 Product Characteristics and Characteristics
3.1, Main functions and features
1. Activate the active material of the plate and extend the service life of the battery
p>
Through conventional activation and pulse activation technology with rapid activation function, the active materials of failed battery plates are activated,
Eliminate the sulfation of the plate active materials, reduce the internal resistance of the battery, and improve the battery life. performance; at the same time, it has a positive inhibitory effect on the failure modes of other batteries
.
2. Various functions for users to choose
The device provides "conventional activation" ", "Quick Activation", "Capacity Test" and other functions are suitable for different choices of users.
3. Real-time monitoring of the charging and discharging process
The activation device can be monitored through the LCD Chinese display The working status of the work process and real-time data.
4. Instant measurement of capacity
Through the capacity measurement function in the system, the actual capacity of a single battery can be accurately measured.
5. Simple operation and easy to move
Using the LCD Chinese display, you only need to enter the battery capacity, and the rest of the work is done by the device itself.
7Kg weight, can be easily moved and used
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6, with diverse functions
Not only As an activation device, it can also be used alone as a single battery charging power supply.
3.2, main technical indicators and parameters
Power supply AC220V±10, 50Hz, 10A
Cooling method air-cooled
Using environment 5～50℃ 10～90RH
Model LM100-02-200LM100-12-20
Suitable for battery specifications 2V12V
Positive pulse current 1~200A (continuously adjustable and settable) 1~20A (continuously adjustable and settable)
Positive pulse voltage 1.75~2.80V (continuously adjustable and settable) (set) 8.5~16.0V (continuously adjustable and settable)
Negative pulse voltage 1.5~2.0V±0.01V (continuously adjustable and settable) 10~13V±0.1V (continuously adjustable and settable)
Negative pulse current 1～200A (continuously adjustable and settable) 1～20A (continuously adjustable and settable)
Cycle depth 0～1000～100
Appearance 500×300×400mm450×250×360mm
Weight 30kg 8kg
Attachment 1, the power cable can be equipped with an optional quick power chuck 2, Chinese operating instructions
3.3, environmental requirements:
Power supply voltage AC220V±10
Standard temperature 20±5℃
Working temperature 5～40℃
Relative humidity≤85RH
Atmospheric pressure 7
0～106kpa
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Chapter 4 Installation and Debugging Notes
This device After arriving at the place of use, be careful to handle and unload to avoid damage due to large vibrations.
Check the packaging boxes and check whether the system is complete according to the packing list and whether it was damaged during transportation.
This device is a precision testing equipment. In order to maintain good working condition and measurement accuracy, this tester
must work in an environment where the ambient temperature and humidity meet the requirements.
The device must be well ventilated and do not block the device.
Chapter 5 Operation
5.1 Connection
5.1.1 Connect the standard three-core power supply Plug the wire into the power input terminal on the rear panel of the tester. Use a multimeter to measure the AC voltage level of the power supply.
Whether the voltage is within the range of AC220±10. Turn on the power switch and the LCD will display text.
5.1.2 The device provides four cables, which are red and black. The cable with a thicker diameter is the current cable
cable, and the cable with a thinner diameter is the voltage cable. Specific connection:
One end of the red thick cable passes through the battery clamp and is connected to the positive electrode of the battery to be activated, and the other end is connected to I on the device panel
through the crimping bolt. One end of the red thin cable Connect the positive electrode of the battery to be activated through the battery clip (note: it cannot be directly clamped with the battery clip of the red thick cable), and insert the other end into the V on the device panel.
Black Cable, clamp the black battery clip to the negative pole of the battery to be activated. On the other side, the thicker end is connected to I- on the device panel through the crimping bolt
The thin black cable is directly inserted into V on the device panel. -.
After the above work is completed, the connection is completed.
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5.2 , parameter setting
5.2.1 Turn on the switch on the device panel and power up the system. At this time, the LCD screen is working and the interface displays the following content:
5.2.2 Interface
p>The above interface will automatically pass quickly and enter the following capacity setting interface: Complete the setting of the pre-activated battery capacity
.
3 Grading interface
After setting the capacity through the numeric keys, enter the grading interface 3
The initial position of the cursor is: "1, regular activation" line. Use the up and down keys to move the cursor and enter the selected interface
4. Conventional activation
Intelligent activation instrument
Harbin Longyi Electric Co., Ltd.
Capacity setting
Nominal capacity: 000Ah (Settings)
Interface 2
1. Regular activation
2. Quick activation
3.Battery capacity
4. Advanced settings
Interface 3
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In the grading interface In 3, when the cursor is at the position "1, normal activation", press the confirmation key to enter the normal activation interface
4.1. Enter this interface, the working status is displayed as "stop", press the confirmation key to start the normal activation Activation process, and displays
some current working status and data.
When pressing the return key, prompt interface 4.2 will be entered, prompting the user whether to really stop activation. The user confirms by confirming the key
After confirmation, return directly to the regular activation interface 4.1. In this interface, the working status is stopped. If the activation process is completed,
it will be displayed as completed. You can return by pressing the return key. The upper layer interface—grading interface 3.
5, quick activation
In the grading interface 3, when the cursor is at the position "2, quick activation", press the confirmation key to enter Quick activation interface
5.1, enter this interface, the working status is displayed as "Stop"
"Stop", press the confirmation key to start the quick activation process, and display
Some current working status and data.
When the user presses the return key, the prompt interface 5.2 will be entered. Prompts the user whether to really stop the activation. The user confirms the operation by confirming
General activation
Current current: 000A
Current voltage: 00.00V
Status: charging or discharging or completed or stopped
Interface 4.1
Quick activation
Current current: 000A
Current voltage: 00.00V
Working status: charging or discharging or stopping
Interface 5.1
Prompt
Whether to confirm the stop
Interface 4.2
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After confirming the key, return directly to the quick activation interface 5.1. At this time, the 5.1 interface The working status is: Stop. In this interface
In this interface, the working status is Stopped. If the activation process is completed, it is displayed as Complete. Through the return button,
you can Return to the previous interface - grading interface 3.
6, battery capacity:
In grading interface 3, when the cursor is at the position "3, battery capacity", press the confirmation key , enter the battery capacity interface
6.1, the initial position of the cursor is "1. Capacity test", through the up and down keys, the user makes a selection, and through the confirmation key, enters
different interfaces.
p>6.1.1 In the 1. Capacity test interface, press the confirmation button to start the capacity test process and display some current working status
status and data. At this time, the working status is "Stop" ", press the confirm button to start the capacity test.
Prompt
Whether to confirm the stop
Interface 5.2
Battery capacity
1. Capacity test
2. Capacity query
Interface 6
Capacity measurement
Nominal capacity: 000Ah (take Setting value)
Current current: 000A (initial value is 0.1C current)
Current voltage: 00.00V (real-time digital)
Discharge duration : 00.0 hours
Working status: charging or discharging or completed or stopped
Interface 6.1.1
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6.1.2 When the user presses the return key, the prompt interface will be entered, prompting the user whether to stop the capacity test
Use the confirmation key to return to the 6.1.1 interface , the working status is stopped. If the activation process is completed, it will be displayed as completed.
Press the confirmation key to return directly to interface 6
Note: After the capacity test is completed, routine activation will be automatically performed Charging process in progress. Until full.
6.2 Press the confirmation key in interface 6 to enter this interface 6.2. This interface is the capacity query interface, displaying the last four capacity
Measurement data. Press the return key to return to the previous layer interface - battery capacity interface 6, and then press the return key to return to the previous layer interface - grading interface 3.
7 , Advanced settings
7.1 In the grading interface 3, use the up and down keys to move to the advanced settings line, and use the confirmation key to enter the password menu 7.1.
Capacity query
Capacity for the first five times: 00
Capacity for the first four times: 00
Capacity for the first three times: 00
Capacity for the first two times: 00
Previous capacity: 00
Interface 6.2
Advanced settings
Enter password: ******(12345)
Interface 7.1
Prompt
Whether to confirm the stop
Interface 6.1.2
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After entering the 6-digit password, pass Press the confirmation key to enter the next level interface 7.2,
7.2
In this interface 7.2, the initial position of the cursor is at line 1. Select different lines with the cursor to enter different setting interfaces
7.3 General activation settings
Enter the general activation settings interface 7.3 and set the parameters of general activation. The initial position of the cursor is on the first line,
By numbers Press the key to enter the corresponding current and voltage figures.
7.4. Press the confirmation key to pop up the confirmation interface 7.4. After this interface remains for 2 seconds, it will automatically return to the advanced setting interface 7.2.
Advanced settings
1. Regular activation settings
2. Quick activation settings
3. Capacity test settings
4. Restore factory settings
p>
Interface 7.2
General activation settings
Initial work: charge/discharge (note, the initial value is charge, and the value is selected by left and right keys)
Number of cycles: 03 times (Note: This is the initial value, the maximum number is 99)
Discharge current: 0.20C (Note: C is the nominal battery capacity, taken as 0.05-2.00)
Cutoff voltage: 10.00V (Note: The initial value is 10.00V, the value is 09.00-12.00)
Interface 7.3
General activation settings
Set up successfully
Interface 7.4
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7.5
Enter the quick activation setting interface 7.5 and set the parameters of quick activation. The initial position of the cursor is on the first line. Use the numeric keys to enter the corresponding current and voltage numbers.
7.6 Press the confirm button to pop up the confirmation interface 7.6. After this interface remains for 2 seconds, it will automatically return to the advanced setting interface 7.2.
7.7 After quickly activating the interface settings, it will automatically enter the capacity measurement setting interface and input Corresponding current and voltage figures, press the confirm button to complete the system settings and return directly to the advanced settings interface 7.2.
Quick activation settings
Initial work : Charge/discharge (note, the initial value is charging, the value is selected by left and right keys)
Number of cycles: 03 times (note: this is the initial value, the maximum number is 99)
Constant current discharge current: 0.30C (Note: C bit sets the battery nominal capacity, the value is 0.10-2)
Cut-off voltage: 09.00V (Note: The initial value is 09.00V, the value 04.00-12.00)
Interface 7.5
Quick activation setting
Set up successfully
Interface 7.6
Capacity measurement Settings
Constant current value: 0.1C (initial value is 0.1, value 0.1-0.5)
Cut-off voltage: 10.80V (initial value is 10.80, value 09.00-11.00 )
Interface 7.7.1
Capacity test setting
Set successfully
Interface 7.7.2
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7.8 Restore factory settings
In the 7.2 interface, move the cursor to "4. Restore factory settings ". The user can press the confirmation button to restore the modified parameter settings to the factory initial settings. After 2 seconds, it will automatically return to interface 7.2.
7.9 In the password menu in the advanced setting interface 7.2 7.8. After entering the 6-digit factory password, press the confirmation key to enter the next level of the factory setting interface 7.
9.
7.10. Enter the factory setting interface, go through the factory setting line, and press the confirmation key to enter 7.10 and set the important parameters
.
Advanced settings
Enter password: ******(28341)
Interface 7.9
Restore factory settings
Restored successfully
Interface 7.8
1. Factory settings
2. Factory reset
Interface 7.10
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7.11, regular activation settings in the factory
7.12, quick activation settings in the factory
p>
The initial position of the cursor is on the first line. Use the numeric keys to enter the corresponding current and voltage numbers. Use the confirmation key to complete the system settings
and directly enter the quick activation discharge setting interface 7.12 .
The initial position of the cursor is on the first line. Use the numeric keys to enter the corresponding current and voltage numbers. Use the confirmation key to complete the system settings
and return directly to interface 7.10.
7.13, restore factory settings
In the 7.10 interface, use the up and down keys to select "Factory Clear", and press the confirmation key to enter the prompt interface 7.13. Prompt
p>
Indicates whether to clear in the factory. Press the confirmation button to complete the clearing work and return directly to the 7.10 interface.
Conventional activation charging settings
Positive pulse current: 0.20 C (initial value is 0.2C, value range 0.01-2.00), time: 10 minutes (initial value is 10, value range 00-99)
Negative pulse current: 0.40C (initial value is 0.4C, value range 0.01-2.00) time: 30 seconds (initial value is 30, value range 00-99),
Pulse interval time: 02 seconds (initial value is 02, value range 00-99)
Full power current value: 0.5A (initial value 0.5, value range 0.1-5), voltage value: 14.5V (initial value 14.50, value range 12.00-16.00)
Discharge cut-off voltage when charging time is less than 1 minute: 04.0V (initial value is 4, value range 4.00-11.00)
Interface 7.11
Fast activation discharge Settings
Positive pulse current: 0.3 (initial value is 0.3C, value range 0.01-2.00) Time: 10 minutes (initial value is 10, value range 00-99)
Negative pulse current: 0.5C (initial value is 0.5C, value range 0.01-2.00) Time: 30 seconds (initial value is 30, value range 00-99)
Pulse interval time: 02 Seconds (initial value is 02, value range 00-99)
Full current value: 0.5A (initial value 0.5, value range 0.1-5) Voltage value: 14.50V (initial value is 14.50 , value range 12.00-16.00)
Discharge cut-off voltage when charging time is less than 1 minute: 4.0V (initial value is 4, value range 4.00-11.00)
Interface 7.12
Factory reset
Whether to perform factory reset
Interface 7.13
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Chapter 6 Common Faults and Troubleshooting
1. Turn on the instrument switch, but there is no display on the LCD screen:
Check the power cord .Power supply socket.
2. The accuracy of measuring voltage is inaccurate
Check the connection between the output measurement line and the battery pole
3. The accuracy of measuring current is inaccurate
p>
Check the connection between the output measurement line and the battery pole
4, no current output
Check the output measurement line
Connect the polarity to the battery poles
5. If the battery is not tested for a long time, the battery should be removed from the tester.
6. Keep the appearance clean and clean the test fixture regularly. .The causes of problems should be immediately identified and solved
7. It is prohibited to paste any drawings, charts, labels, plastic tapes, stickers, adhesive papers, etc. To prevent the paint layer from peeling off.
8. This device should work under the temperature and humidity conditions specified in the instructions.
9. When the device is working, the surrounding environment should be unobstructed to facilitate ventilation. .
Chapter 7 After-sales Service and Technical Support
When the user abides by the transportation, storage and use rules stipulated in this standard, during the warranty period, the product may be damaged
p>If the product is damaged due to poor manufacturing or does not meet the technical specifications of the product, our factory will replace or repair it free of charge for the user.
1 Warranty period: 1 year from the date of acceptance.
2 After the warranty period, we will still provide users with good after-sales service and only charge a certain cost.
3 Transportation
Transportation must be carried out under product packaging conditions. , direct exposure to rain and snow, contact with corrosive gas
and strong vibrations should be avoided during transportation.
4 Storage
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The device should be stored in the original packaging conditions in a well-ventilated place, the temperature is between -25 ~ 60°C, and the relative humidity is not greater than 90
, warehouse or canopy environment that can prevent rainwater, corrosive gas invasion, and avoid strong mechanical vibration, impact, etc.
Chapter 8 Safety Precautions
You must pay attention to the following safety regulations when using this device. If you do not comply with these regulations, product functions may be damaged and personal safety may be endangered
1 .Do not use the product in flammable and explosive environments
Do not use this product in places with flammable and explosive materials, otherwise safety will be endangered
2. Use standard power supply The socket
uses a single-phase 250V/10A three-level standard power socket and must be grounded.
3. Protective grounding
Before connecting the product to power, check Check whether the protective grounding of the product is connected properly. Do not use the neutral wire as protective grounding.
4. Power supply
Make sure that the power supply voltage is consistent with the rated voltage required by the product.
The power supply voltage of this product is: AC220V±10, 50Hz, 3A
5. Insurance
To avoid accidents, please use the designated standard fuse. When replacing the fuse, please Turn off the power first; do not abuse or connect indiscriminately
Insurance
6. Do not disassemble any parts of the product
It is strictly prohibited to disassemble the product casing without special permission and any parts to avoid affecting product performance.
7. Prevent battery leakage
Battery leakage will affect the battery test fixture. Battery leakage splashes on the product It will affect the normal use of the product
.
If you are accidentally contaminated with leakage, please clean it up in time.
8. During longer-term power-on inspection
p>
When this device is charging and discharging the battery for a long period of time (more than 72 hours), someone must be on duty.