I. Introduction
1, STARPLUS, STARPLUS-S roll coater are leather roll coater made by Jimart company through years of research and integration of many new technologies of Jimart company. Because of Gemmata's success in manufacturing leather roller coating equipment, Gemmata has always been in the leading position of leather roller coating equipment.
2.STARPLUS and STARPLUS-S roll coater series have effective working widths of 1300, 1800, 2200, 2400 and other models, with positive and negative functions. This series of machines can be used for filling, painting, waxing (cold or hot) and foaming materials of pigskin, sheepskin, cowhide and other leather, and can also be used for processing recycled leather or synthetic leather.
3. The machine adopts a variety of advanced technologies and successfully solves the problems that traditional roller coating machines can't solve.
4, the advanced nature of the machine lies in:
(1) The bottom solves the coating jump mark of the leather roller caused by mechanical vibration.
(2) The traces left on the coating by the traditional coating roller are eliminated.
(3) All kinds of leather can be processed in reverse, including very thin soft leather, such as garment leather.
(4) Easy to operate and maintain.
Second, the basic configuration: (● standard configuration ○ optional accessories or functions)
Equipped with STARPLUS STARPLUS/S
1, integral frame ●●
2. Automatic roll changing frame with up to 4 rolls ●●
3. New patent "G" reversing roller ● 1 ●
4. The concave surface rotates the coating roller forward.
5. Convex printing roller ○
6. Roller heating system ○○
7. Preheat the oil tank with oil and wax.
8, double membrane slurry pump ●●
9. Blocking mud pump ○
10, stainless steel mud recovery tank ●●
1 1, the machine moves casters ●●
12, concave wheel and slide rail ○●
13, reverse coating scraper device and scraper ● 2 ●
14, along the coating scraper ● 3 χ
15, new scraper drive device, more uniform coating ●●
16. Cleaning system of feed and coating roller at fixing and scraper device ●●
17, the viscous mud mixing device is fixed on the scraper device.
18, electronic display of roller and feed speed (maximum100m/min, conveyor speed18m/min) ●●
19, electronic display working thickness, electronic adjustment working thickness ●●
20. New automatic adjusting device, which can adjust the position of conveyor belt according to leather ● 4 ●
2 1. Automatic forward coating/reverse coating conversion device without changing the position of the conveyor belt at the peeling end 4 ●
22. The driving device of the conveyor belt is located on the transmission shaft at the peeling end, which avoids the vibration of the conveyor belt ● 5 ●
23. The conveyor belt is equipped with a cleaning scraper to keep the interior of the conveyor belt clean at any time ● 6 ●
24. Automatic positioning of stainless steel cleaning tank of conveyor belt for brush roller and conveyor belt scraper device ●●
25. The conveyor belt can be quickly and conveniently detached from the front of the machine, thus making it easier to replace the conveyor belt ● 7 ●
26. Dedicated to soft leather 8 ●
27.9 ●
28. The peeling device equipped with a brush separates the soft leather from the rubber conveyor belt.
Third, characteristics
On the innovative technology of STARPLUS and STARPLUS-S machines, the vibration generated by traditional leather roller coating equipment is completely eliminated.
1. The whole steel frame is welded, and the torsional strength is improved by 400%.
2. A new height adjusting device for rubber conveyor belt ensures smoother working area of conveyor belt and higher coating quality.
3. The driving device of the conveyor belt is installed on the transmission shaft at the stripping end, so that the upper surface of the rubber conveyor belt is straighter. (The traditional conveying device is driven by the friction generated by the pressure surface between the pressing shaft and the coating shaft. )
4. The transmission gear of the coating roller is larger, the tooth surface is wider, and the transmission is more stable. The reduction gear is made of high-performance composite material, which is wear-resistant.
Four. Patent technology
● STARPLUS and STARPLUS-S are equipped with new multi-stage spiral "G" reversing rollers. The mirror effect can be obtained on the surface coating of processed leather by using "G" roller.
● STARPLUS and STARPLUS-S can process soft leather. STARPLUS-S is equipped with leather pressing and conveying system and leather conveying device patented by GEMATA Company.
1. With this equipment, very soft leather, such as garment leather, can be processed in reverse.
2. The patented leather conveying device can automatically find the overload caused by leather blockage, so multiple STARPLUS-S can be arranged on an automatic assembly line without anyone conveying leather in the middle.
3. In order to prevent the processed soft leather from being adsorbed on the rubber conveyor belt, STARPLUS-S is also equipped with a separation device equipped with a brush.
Verb (abbreviation of verb) use and maintenance
STARPLUS and STARPLUS-S are easy to operate and maintain, which can minimize downtime and maintenance time.
1. The working surface of the conveyor belt is horizontal, but the height of the working surface can also be automatically adjusted according to different leathers. The machine has four different positions when it rotates backward, and only one position when it rotates forward.
2. The speed of the coating roller is controlled by electrical stepless speed regulation, and the highest speed can reach 100m/min.
3. The scraper is fixed on a new type of straight support fixture, which can accurately locate. The scraper support frame is supported by bearings to ensure smooth and accurate movement, and automatically reciprocates through pneumatic devices to improve scraping effect.
4. Digital display of working thickness, with automatic thickness reset device on the electric control cabinet. At the same time, the patented conveyor belt height adjustment device makes the machine more adaptable to the thickness difference of leather, thus ensuring a more uniform coating.
5. The stainless steel cleaning tank is equipped with a quick pneumatic positioning device, so that the cleaning tank descends at the end of work or when the cleaning system is closed, and the conveyor belt cleaning brush and rubber cleaning scraper are separated from the conveyor belt.
6. The rubber conveyor belt is installed on a special movable bracket. This new device can be easily detached from the front of the machine, and the conveyor belt can be quickly replaced without disassembling the transmission gearbox, transmission shaft and any movement of the machine.
Exclusive agent:-
Tanning chemicals:
DERMOCHIMICA S.P.A, Dom Chemical Company of Italy, Italy
United chemical company of America United professional company
Tanning equipment:
POLETTO Technology Company of Italy
Italy Officine di Cartigliano Co., Ltd., Italy
Page (abbreviation of page) Italian Mo Stati Company; Italy Felipe Co., Ltd.
RIZZI 1857。 SS.P.A from Leeds, Italy.
German electronics company, Italy, Italy
Valero Italy Co., Ltd., Varino Italy
Blue wet skin:
Italy ISC international split company