Gallup MES components can help you:
▼ Integrated management of manufacturing data
Overall management of manufacturing product structure (supporting external integration and automatic data import)
Overall management of manufacturing process route (supporting external integration and automatic data import)
Comprehensive management of manufacturing man-hour quota (supporting external integration and automatic data import)
Unique barcode for data correlation and tracking.
Comprehensive basic information is a necessary condition to realize enterprise manufacturing execution management.
▼ Production planning management
Overall management of the whole production process of enterprise manufacturing orders
Through different project kanban, real-time information such as task status, planning node, actual completion node, scrap quantity, trial cutting quantity, input quantity and output quantity of each order, each part, each operation and each group of workstations can be obtained.
Through intuitive graphic representation and color reminder, leaders at all levels, production supervisors and dispatchers of enterprises can grasp the implementation of production tasks in real time and conveniently.
▼ Capacity balance analysis
Through intuitive graphics and figures, it provides enterprises with task load analysis and workload analysis of work centers/equipment, departments/teams.
Through the red warning line, the work center/equipment, department/team and type of work with overloaded tasks are defined.
Through detailed step-by-step data query and analysis, it helps to plan and schedule, coordinate and balance tasks, and optimize production planning and scheduling.
▼ Task scheduling management
After the production plan is completed, the task dispatch list, processing program, part drawing, process guidance document, etc. are automatically generated. Automatically sent to the site by bar code scanning.
Strong task dynamic scheduling ability to cope with various state changes in the production site.
Operators at designated stations on site can use the task dispatch form to collect tools, tools and materials for processing, inspection, warehousing and other technological operations.
Can be used for working hours allocation and settlement management.
The task dispatch sheet runs through the whole production process.
▼ Inventory management of finished products, products in process, tools and tooling.
Support the management of classified warehouses, such as finished goods warehouse, turnover warehouse and tool/cutter warehouse.
According to the inspection of the complete warehouse of enterprise products, it supports the management of outbound and missing parts.
With strong inventory retrieval ability, it supports browsing the current warehouse situation and tracing the history at any time.
All processes of the system can be scanned by bar code, which is accurate and convenient.
When each work center of the workshop receives the processing task, the tooling/tool warehouse can prepare according to the tooling requirements required by the production order.
Early warning of missing parts and overtime borrowing of tools (such as tools/cutters).
▼ Embedded Advanced Intelligent Scheduling Engine (plug-in APS)
Gallup MES provides solutions from a relatively simple limited capacity planning system to an advanced planning and dispatching APS system, and then to supply chain planning, which is undoubtedly an effective tool to further improve production and operation management.
Track and distribute daily production plan by giving users an electronic tool.
Provide a large number of reports and charts for inquiry.
▼ Total Quality Management System Gallup MES solution provides optional computer-based quality management system solutions, integrating supplier management, pre-quality planning, data collection, information transmission, data analysis, real-time monitoring, information feedback, process control, document management, complaint management, measuring tool management, ERP system integration and business decision. Data-based, networked and dynamic management is carried out for the whole life cycle of raw materials entering the factory, manufacturing and user use. Through continuous improvement, the production quality management will be further improved until the TQM system is integrated at the enterprise level.
▼ Visual management of production system
Support human-computer interactive browsing operation
Virtual scene modeling is carried out according to the real situation of the enterprise site.
Click the left/right mouse button to browse the information of the whole production process.
Reproduce the workshop site in the form of 3D simulation, and know the production status in real time without leaving home.
You can display the current processing tasks, working procedures, current status, operators, completed quantity, completion progress and other information of this station in real time by color or bubble.
By implementing Gallup MES system, you can realize
Through the integration and linkage between systems, the material cost of 10-30% can be saved, the material wear and tear can be reduced, and the inventory can be reduced.
Save 15-20% of labor costs, and directly and indirectly improve labor benefits through real-time data feedback and resource management.
Save 20-50% of capital expenditure, and realize the coordination of material distribution and the improvement of production capacity by making better use of equipment.
Customer service has been improved by more than 35%, customer orders have been met through perfect production preparation, and the response speed and accurate and timely status information feedback have been accelerated.
Through the supervision and management of the production process and the correct and reasonable workflow, 50% quality improvement and defect elimination can be realized.
Customized application development of Gallup MES solution Gallup MES solution provides detailed role definition, authority definition, personnel department definition and flexible process management. The system can not only provide users with a set of optimized business use and management processes, but also carry out customized application configuration and secondary development according to the business characteristics or needs of users, helping users to achieve the on-site production goals and management goals of enterprises.
Gallup MES system and enterprise ERP/PLM/CAPP management integration Gallup MES system has powerful integration function, which can be integrated with enterprise ERP/PLM/CAPP and other information systems, such as SAP, UGS, PTC, etc., to create an all-round information solution for enterprises from production site to upper management. At the same time, PMES can also be integrated with ERP/PDM/CAPP systems of other domestic brands.
The development of Gallup MES system follows IOS900 1 specification and system application {\ f85 {\ f85x} compatibility. Gallup MES software system itself is designed and developed according to IOS900 1 specification. At the same time, Gallup MES solution can automatically record production-related data according to the requirements {\\ f309 {\\ f309 }} x}, which will take effect immediately throughout the enterprise.
I hope it can be adopted!