Complete safety operation procedure of jaw crusher

Safety operation procedures of crusher

A, the rational use of crusher

1, the feeding specification of the crusher shall not exceed 0.85 times of the size of the feeding hole.

2. Jaw crusher must be started with no load.

3. Jaw crusher is suitable for coarse crushing and medium crushing of hard ore and medium hard ore.

Second, the preparation and inspection before operation

1, before the crusher starts, the thin oil lubrication system must be started first, and it can only be started after the oil return is normal.

2. Operate the manual dry oil cup to fully refuel all lubricating points.

3. Twist and oil each manual dry oil cup.

4, to oil at the same time, check whether there is any blockage in the oil system, oil leakage.

5, check whether all kinds of instruments are normal enough.

6. Check whether there is ore or other unbroken objects in the crushing cavity.

7. Check whether the electric interlocking device, light signal and protective facilities are complete and their functions are normal.

Three, start the operation method

The above inspection and preparation work can only be started after completion.

1. Start the lubrication system and start the ventilation and water supply system at the same time.

2. According to the technological process, start the ore conveying system at the lower part of the crusher.

3. Start the jaw crusher with no load.

4. After normal operation, start the ore feeding system to feed ore.

5. The startup is complete.

6. The crusher with segmented start-up device should be started according to the crusher start-up program.

Four, stop operation and emergency stop processing

1, when the crusher stops, all ores must be discharged before stopping.

2, when downtime should stop conveying to the mine system.

3. After the main engine stops for 5 minutes, stop the oil pump and cooling water system.

4, the following situations should be emergency stop:

(1) The temperature of the main bearing or the movable jaw bearing rises sharply over 80C, and the surface phenomenon is that the back of hand touches the bearing seat for less than one second.

(2) The front or rear thrust plate is broken.

(3) When the high-speed rotating transmission parts are loose or broken, they may fly out and hurt people.

(4) When the motor smokes and "sweeps the chamber".

5, emergency stop shall meet the following requirements:

(1) When the bearing stops due to high temperature, it is not allowed to stop immediately.

(2) When the machine is shut down at high temperature, the ore feeding should be stopped first, the oil quantity should be increased, forced air cooling or water cooling should be carried out, and the machine can be shut down only after the bearing temperature drops.

Precautions for safe operation of verb (abbreviation of verb)

1, often monitor whether all kinds of instruments are normal and whether there is abnormal sound in various parts during operation.

2. Under no circumstances can the electric interlocking system of crusher oil pressure be dismantled.

3. When the machine is running, the revolving surface of the jaw crusher is not allowed to stick to people.

4, in the operation of the personnel shall not use their hands to get into the machine of large pieces of ore or other items.

5, when dealing with jaw crusher blocking ore, should first get rid of the feed head, and then from the upper processing, it is forbidden to use rotary processing or upward processing from the lower discharge port.

6. When the lower funnel of jaw crusher is blocked, contact the post of feeder and belt conveyor, disconnect the power switch of belt conveyor, and send someone to monitor it.

In addition to choosing a good quality jaw crusher, Red Star Machine reminds you that you must operate the machine in strict accordance with the safety operation rules to maximize the service life of the machine and reduce the cost.