1800 rpm How many revolutions can an empty ship with Steyr 326 horsepower hoist?
On the basis of Steyr WD6 15 diesel engine, Bosch electronic control * * * rail system has developed and designed a new generation of diesel engine products with emission reaching national III. 8? 9 Its external structure and related connection dimensions are basically the same as those of the original Steyr WD6 15 national II series diesel engine, and it has good inheritance and universality of parts. The structural introduction of WP 10 series diesel engines with national III emission is zero. 8? It has all the advantages of the original Steyr II series diesel engine (good reliability, large torque reserve, simple maintenance and so on). )? 8? At the same time, it has better fuel economy (by adjusting the working data of diesel engine, it can save fuel 10% compared with the national II emission stage), meet higher emission requirements, have better low-temperature starting performance and lower noise. Structure introduction of WP 10 series diesel engines with national III emission. 8? 9 Fuel system includes: coarse filter, high-pressure oil pump, high-pressure oil pipe, * * * rail pipe and fuel injector? 8? The electronic control system includes: ECU, wire harnesses (two), sensors (six) and oil metering unit? 8? Cylinder block: adopt frame structure, add bosses and mounting holes for mounting rail pipes and coarse filters. 8? 9 cylinder head: the installation size of injector has changed, and WEVB structure is standard? 8? The free-end high-pressure pump adopts the structural characteristics of flange-connected water pump, side-mounted air compressor, front steering pump and bottom-mounted WP 10. Structure introduction of WP 10 series diesel engine with national III emission? 8? Free end structure: the high-pressure pump is connected by flange, the water pump is placed on the side, the air compressor is placed in front and the steering pump is placed below. 8? 9 The flame preheating device is no longer configured, but the wind power heating device is improved? 8? 9 standard exhaust valve supercharger? 8? 9 Piston and piston ring: When the combustion chamber of the piston changes, the piston ring also changes? 8? 9 Parts changed due to installation of sensors: flywheel, flywheel housing (speed sensor), water outlet pipe (water temperature sensor), intake pipe (intake pressure sensor), cushion block (oil pressure sensor) fuel system? 8? Electronic fuel supply system is a brand-new system based on the structural introduction of WP 10 series diesel engines developed by BOSCH Company. * * * The track pipe can withstand the pressure of 1600bar. Electronic control device engine connector engine wiring harness Structure introduction of national ⅲ emission WP 10 series diesel engine ECU cylinder connector cylinder wiring harness Structure introduction of national ⅲ emission WP 10 series diesel engine cylinder block? 8? 9. The frame structure is adopted, and bosses and mounting holes are added for mounting * * * rail pipes, coarse filters and ECU. * * * Rail pipe installation position of fine filtration and coarse filtration installation holes Hole frame structure: crankcase is integrally cast, with high reliability and stability? 8? 9 Replace the injector with Bosch electronically controlled injector? 8? 9. The increase of WEVB exhaust brake mechanism also caused the change of rocker arm, the height of cylinder head cover increased, and the intake pipe of WEVB increased to the cylinder head. The structure of WEVB intake pipe of WEVBBOSCH electronic control injector was introduced. 8? 9. Change the coaxial drive structure of high-pressure oil pump and air compressor; High pressure oil pump driven by flange is adopted, and the oil pump is directly driven by gear. The structure of WP 10 series flange pump national III emission diesel engine is introduced. The oil pump is directly driven by gears and runs smoothly. 8? 9. Has the failure rate of uncoupled structures been reduced? 8? 9 Make the precision of fuel injection advance angle higher, reduce vibration, improve reliability and reduce noise. Introduction to the structure of WP 10 series diesel engine with air intake electric heating device; Hot-fitting of passenger car with air intake electric heating device and flame preheating device with truck? 8? 9 The successful experience of the engine low-bleed valve supercharger in the second engine of China proves that the engine low-bleed valve supercharger has gained successful experience in the structure of WP 10 series diesel engines imported from China, which proves that the engine low-speed and high-torque working conditions are suitable for most commercial vehicles in China. 8? This structure is the standard of 9 countries and 3 levels, which makes the low-speed power and economy of the engine improve comprehensively. Water pumps are placed side by side, not connected with fans, which reduces the failure rate of parts and is convenient for maintenance. The structure of WP 10 series diesel engine with national III emission is introduced. The water pump is placed in WP 10WD6 15+05 and the air compressor is placed in front. It is not connected with the high-pressure pump, which reduces the failure rate of parts and the front-end installation structure is more compact. The structural introduction of the hydraulic pump at the air compressor position WD610 of WP 10 series diesel engine with national III emission is placed under the oil pressure sensor at the steering pump position WD6 15 of WP 10 series diesel engine with national III emission. The original structure of the engine block has not changed. Oil pressure sensor WP 10 series diesel engine structure introduction WP 10 oil pressure sensor WD6 15 oil pressure sensor flywheel housing and flywheel country III emission WP 10 series diesel engine structure introduction speed sensor mounting hole WP 10WD6 15 speed sensor mounting hole WP/Kloc. There are mounting holes for speed sensors on the flywheel housing, and 58 holes are drilled around the flywheel. Structure introduction of WP 10 series diesel engine with national III emission? 8? 9 WD6 15 national secondary engine? 8? 9 WP 10 national three-stage engine? 8? Through comparison, it can be seen that the diesel engines in the second to third stages are only used for fuel and fuel security system conversion, and the power in the second and third stages is the same, and other parts are inherited to the greatest extent, which is convenient for maintenance and repair. 8? 9 Lanqing WP 12 series engines are jointly developed by well-known companies such as Weichai Power, AVL and Bosch, and jointly developed with outstanding global auto parts suppliers? 8? The use of domestic oil products and domestic users is fully considered in the development, so that the reliability of diesel engine will not be affected by the quality level of diesel oil, lubricating oil and other accessories. 8? 9 The minimum fuel consumption reaches181g/kw h, and all emission indicators far exceed the national III limit? 8? The newly designed WP 12, the largest displacement vehicle diesel engine in China, meets the national III regulations and has the national IV potential. Structure introduction of WP 12 series diesel engines with national III emission WP 12 series diesel engines Structure introduction WP 12 structural characteristics? 8? 9 Fuel system? 8? 9 electronic control device? 8? 9 cylinder block? 8? 9 Crankshaft connecting rod system? 8? 9. Structure introduction of WP 12 series diesel engine with cylinder head country III emission? 8? 9 cylinder head? 8? 9 gas distribution system? 8? 9 flywheel end structure: rear power take-off, flange pump, double-cylinder air compressor? 8? 9 free end structure? 8? 9 air intake and exhaust system? 8? 9 Oil pan fuel system? 8? 9 The high-pressure * * * common rail system cooperated with Bosch can provide the highest injection pressure of 1600Bar, realize the flexible control of injection quantity and injection timing, realize the structural introduction system of WP 12 series diesel engine with low emission and low fuel consumption, and realize the coarse filtration of rail pipe, low emission and low fuel consumption * * * ECU electronic control device? 8? 9 adopts BOSCH electronic control unit, and the processing capacity of the system is stable; Multi-level system protection and error correction measures to improve the reliability and safety of the engine; The structure of WP 12 series diesel engine with national III emission CAN be introduced through CAN and K bus. CAN CAN and K-bus realize free communication with vehicle electronic control unit? 8? The main bearing structure of frame 9 ensures the high strength and low noise of the engine. At the same time, in order to meet the needs of vehicle matching, the position of intake and exhaust pipes is mirror image relative to WD6 15/6 18 diesel engine. 8? The structure of WP 12 series rear gear chamber cylinder block national III emission diesel engine is introduced. Return pipe? 8? 9. The rear gear chamber is integrally cast with the cylinder block, which improves the stability and is convenient for the rear end to take power. 8? 9 The oil return pipe and the engine block are integrally cast Note: The original WD6 15/6 18 air inlet pipe is on the right side (viewed from the flywheel housing end)? 8? 9 In order to withstand the maximum explosion pressure of 165bar, a larger spindle diameter and connecting rod shaft diameter are adopted in the design; The shaft diameter at the front end of the crankshaft has been strengthened, allowing the use of a larger twisted shaft at the front end compared with the national II model. Connecting rod is an imported model of WP 12 series diesel engine with national III emission, which allows greater torque output at the front end. 8? 9 One cylinder and one cover structure, which is convenient for users to maintain; Adopt four-valve intake and exhaust structure to ensure the reasonable matching of intake and exhaust combustion system and reduce emissions. 8? The structure of WP 12 series diesel engine with national III emission is introduced. 8? 9 The valve is driven by an unguided valve bridge, and both the valve bridge and the exhaust valve rocker arm are equipped with exhaust valve braking parts, which effectively improves the braking efficiency of the whole machine. This paper introduces the structure of the rear-end drive system of valve bridge of WP 12 series diesel engine with national III emission. 8? 9. The rear gear room is designed with low noise. The gear train drives the hydraulic pump, fuel injection pump and air compressor, and the PTO output interface is reserved, which can meet the emission of ⅲ 65,438+000 nm from the torque exporting country. 1000Nm torque output PTO output interface flywheel end structure country ⅲ emission WP 65, 438+02 series diesel engine structure introduction double-cylinder air compressor flange pump starter from the right end structure country ⅲ emission WP 65. 8? 9. The transmission from the right end to the rear of the gear room is only the belt-driven oil-gas separator water inlet and exhaust system. 8? Putting the supercharger in the middle and replacing the flame preheating system with the electronic heating flange can effectively solve the "white smoke" phenomenon in the cold start in winter. Structure introduction of WP 12 series diesel engine with national ⅲ emission: oil pan of intake electric heating device of intermediate supercharger? 8? 9. Multi-layer composite materials are adopted to reduce noise; Increase the oil storage capacity of the oil pan and prolong the oil change cycle. The structure of WP 12 series of national ⅲ diesel engine introduces the oil replacement cycle. Brief introduction of WEVB (exhaust valve braking) technology of Weichai Power; introduction of WEVB structure. WEVB auxiliary braking system EVB“EVB "is the abbreviation of English exhaust valve braking, which was first adopted by Wei Chai in China. This technology comes from MAN company in Germany, and Chai Wei bought this patent from MAN company and applied it to WD6 15 automobile engine. With the improvement of safety awareness, more and more trucks are equipped with exhaust braking devices. This traditional exhaust braking device uses butterfly valve to close the exhaust passage, so that the piston is subjected to the back pressure of gas during the exhaust stroke, which prevents the engine from running and produces braking effect, thus achieving the purpose of controlling the vehicle speed. Necessity of applying WEVB Due to the further development of heavy-duty vehicles, higher requirements are put forward for braking power. When heavy trucks and other large vehicles are driving downhill on a long ramp, they will accelerate down the ramp under the action of gravity. At this point, if there is no external resistance moment to offset this gravity, the vehicle will be out of control. If the car further develops in the direction of heavy load, it puts forward higher requirements for braking force. When heavy trucks and other large vehicles are driving downhill on a long ramp, they will accelerate down the ramp under the action of gravity. At this point, if there is no external resistance moment to offset this gravity, the vehicle will be out of control. If it is diffuse, build it. , will, build. . Yes, using the brake system on a long slope will damage the brake system and cause serious accidents. In order to ensure the safe driving of vehicles and enhance the market competitiveness of products, Wei Chai decided to equip all automobile engines with exhaust valve braking devices to further improve the braking power of the whole vehicle. In Europe and America, the auxiliary braking of heavy-duty diesel engines has become a mandatory safety regulation and must be equipped. In order to ensure the safe driving of vehicles and enhance the market competitiveness of products, Wei Chai decided to equip all automobile engines with exhaust valve braking devices to further improve the braking power of the whole vehicle. In Europe and America, the auxiliary braking of heavy-duty diesel engines has become a mandatory safety regulation and must be equipped. The working principle of WEVB auxiliary braking system is based on the traditional butterfly valve exhaust braking device. When the butterfly throttle valve is closed, the diesel engine works like a compressor under the drag of the gravity of the car. The exhaust pressure in the exhaust pipe can be increased enough that the exhaust valve of the cylinder whose piston approaches the bottom dead center in the intake stroke is pushed by the piston of the adjacent cylinder. The pressure wave generated by waste gas is open, which is verified by experiments. At present, this phenomenon will occur in all butterfly valve braking structures. WEVB auxiliary braking system uses the phenomenon that the exhaust valve is automatically opened by pressure wave during braking, and improves the braking efficiency of the engine by keeping the exhaust valve open during engine braking. Brief introduction to the working process of WEVB auxiliary braking system When the exhaust valve is opened by pressure wave, the exhaust valve braking mechanism will prevent the opened exhaust valve from closing (keep the stroke of 1-2mm or so). In this way, in the compression stroke, a part of compressed air leaks from the cylinder. Even after the piston reaches the top dead center, the exhaust valve is still open. In this way, the compressed air expands into the exhaust pipe through the gap of the exhaust valve, which greatly reduces the downward movement speed of the piston in the expansion stroke and prevents the compression work from driving the engine to do work again. At the beginning of the exhaust stroke, the exhaust valve is completely opened by the movement of the rocker arm, the oil unloading hole on the rocker arm of the exhaust valve is opened, the lubricating oil is ejected, and the slider assembly returns. Repeat the above process to increase the braking power of the diesel engine. The main structural feature of WEVB auxiliary braking system is 1. The structural advantages of the original WD6 15 Euro2 diesel engine are retained. 2.2 oil supply. WEVB braking system adopts the combination of external oil supply pipeline and internal oil supply channel, and the oil is led out from the auxiliary oil channel of the engine body, then goes to the cylinder head of the sixth cylinder through the external oil pipe, and then is connected with the cylinder head through the short pipe. 3. All external pipes are arranged on one side of the air inlet pipe, and the temperature on this side is relatively low, which can effectively prevent fire accidents caused by leakage. 4. The special machine body, cylinder head and valve rocker arm seat are internally provided with oil conveying channels. 5. Add a set of actuators on the rocker arm of the exhaust valve to control the movement of the exhaust valve. 6. Add supporting arm, oil seal adjusting bolt assembly and WEVB system oil supply pipeline and other parts. 7. The height of the cylinder head cover is increased by 32mm. What should be paid attention to when using WEVB auxiliary braking system? 8? After the diesel engine adopts WEVB system, in order to ensure the reliability of all related components on the diesel engine, it is necessary to adopt a new structure of exhaust brake valve. 8? In order to prevent diesel engine failure caused by improper matching of exhaust brake valve in the main engine plant, Wei Chai will adopt exhaust brake valve? 8? In addition, after adopting WEVB system, the adjustment method of exhaust valve clearance of diesel engine is different from the original one. See relevant technical documents provided by Wei Chai for details. 8? 9 Application scope of Wei Chai automobile engine with WEVB braking system Development achievements of WEVB system test-bed for heavy trucks, various special vehicles and luxury buses. Braking speed rpm Braking power kW Turbine exhaust valve front air back pressure (kPa) temperature℃ 2550-227/-153 607/402 339/352 323/3832200-120 552/350 3200. Test conditions: Assemble the diesel engines with WEVB system and without WEVB system on the same heavy-duty vehicle in turn, and assemble the diesel engines of the comparative test system on the same long downhill section in turn under a certain gear on the same heavy-duty vehicle. Comparative test of the same long downhill section under the same gear. The comparative test results of driving time on long downhill sections show that the road on the south slope of the mountain is 3km 4km long. The travel time from the top to the bottom of the slope is10' 45 ÷/8'15 ÷13'10 ÷. 1 1' 15÷ Use the brake without braking/8 times, and brake for 3 times/brake 13 times. Note: What are the advantages of using/not using WEVB and using WEVB auxiliary braking system? 8? 9 ? 8? Compared with the traditional exhaust braking system, WEVB auxiliary braking system can improve the braking efficiency of the engine. Compared with the traditional exhaust braking system, the braking efficiency of the engine can be improved by about 50% by using WEVB auxiliary braking system. ? 8? 9 ? 8? After using 9 W auxiliary WEVB braking system, the times, times and time of driving braking are obviously reduced when the car is going down a long slope, which can reduce the wear of wheel braking parts and reduce the fatigue of drivers when braking. ? 8? 9 ? 8? Compared with other types of engine retarder, WEVB auxiliary braking system has the advantages of low cost, few modified parts and convenient maintenance. Compared with other types of engine retarder, WEVB auxiliary braking system has the advantages of low cost, few modified parts and convenient maintenance. Scheme of diesel engine equipped with WEVB auxiliary braking system? 8? February, 2005: Completed the bench performance and reliability test and vehicle road performance test. ? 8? March 2005: batch installation verification. ? 8? July 9, 2005: Euro II diesel engine adopted this system.