With the progress of science and technology, the proportion of drinks and other drinks consumed by people is increasing. At present, most drinks are mainly bottled. With the improvement and development of China's market economy and the improvement of people's living standards, the demand for bottle caps is increasing, and the role and status of packaging industry in the national economy is getting higher and higher. According to the different levels of economic development in different countries, the more developed the economy, the greater the proportion of packaging industry. Therefore, with the development of the global economy and the improvement of people's living standards, the demand of packaging industry, especially the capping machine, will be increasing. When it comes to capping machines, people in the industry basically know that Sacmi, as a foreign industry leader, has led the industry for decades. In China, the bottle cap manufacturing machine is based on crystal intelligence and has nearly 100 patented technologies. Let's take a closer look at the related operations and precautions of the crystal capping machine.
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2. Operation process:
Bottle cap tablet press is a machine for manufacturing bottle caps by compression molding technology. The main operation flow is as follows
Debug, debug the machine, install the mold
Turn on the machine.
Feed, materials for making bottle caps.
Produce, carry out machine production
Test, check product quality
3. Precautions:
Just now we talked about the operation flow of the capping machine, so what operations should be paid attention to in the capping machine? Here is a brief introduction to some matters needing attention in the use of the lower crystal capping machine.
3. 1 Installation requirements
Make sure that there is enough room for movement where the capping machine is installed:
Space for operating the machine;
Space for transporting capping machines at the installation site;
Space where machine parts can be removed and installed during maintenance;
When refitting, the space of auxiliary devices can be increased.
3.2 Transportation:
The capping machine must be transported by professionals!
When transporting the capping machine, special care must be taken to ensure the correct use of facilities (such as cranes, forklifts, rollers, belts, etc.). ).
The packing box is very heavy, so handle it with care and don't press it too hard.
Don't tilt the packing box, let alone turn it upside down.
When lifting, take the bottom of the packing box as the lifting point, and the inclination of the whole machine shall not be greater than 10.
It is suggested that you choose a suitable crane according to the weight of the equipment and the packing box (the weight of the machine is about 12000KG, and the crane should be greater than 15 metric tons).
3.3 warehousing:
Temporary storage:
If for various reasons, the capping machine must be stored in the warehouse for a period of time before it is put into use, then:
Before storage, please open the packing box to ensure that the equipment is not damaged during transportation and handling.
The temperature of the equipment storage room must be kept within the range of-10℃ to +50℃ allowed by the equipment.
Please ensure that the storage room is dry, clean and ventilated.
It is forbidden to pile up other items on the equipment.
Do relevant protective work to prevent equipment or components from being damaged due to moisture and other reasons.
3.4 Long-term storage:
The machine must be thoroughly cleaned;
The equipment storage room must have good temperature and environmental conditions;
It is forbidden to pile up other items on the equipment.
4. Product parameters
What are the corresponding product parameters after understanding the operation process and precautions of the capping machine?
Cover making method: die pressing.
Maximum output (3,025 caps): (24) 36,000 caps/hour-85,000 caps/hour (48)
Number of capping heads: 24-48
Power supply voltage: AC 380V/50Hz-3P+N+E.
Auxiliary voltage: 24V
Total power (installed capacity): 90Kw
Overall dimensions of the equipment: depending on different models.
Equipment weight: 7T (depending on different models)
48-cavity capping machine
5. Features and advantages
This capping machine is a fully automatic capping machine which combines the advantages of similar products of famous foreign companies and the specific national conditions of our country. This machine is suitable for producing all kinds of plastic bottle caps, such as mineral water bottle caps, carbonated beverage bottle caps, high-temperature juice bottle caps, cosmetic bottle caps, medical supplies bottle caps, edible oil bottle caps and so on. A large number of new technologies, new processes and new structures have been adopted, and the product quality is at the leading level in the same industry. The bottle cap made by this equipment has no injection point, excellent quality and beautiful appearance, and the product quality is at the leading level in the same industry. The equipment is simple to operate, saves electricity, water, raw materials and labor, saves a lot of cooling water, and has no runner waste. High productivity, continuous cycle process, extremely convenient replacement of materials and molds, accurate and stable transmission, scientific technological process, compact structure, small floor space and high return on investment.
6. Summary
Jingpin Intelligent Company focuses on the research and development of high-efficiency and energy-saving compression molding equipment technology. The high-efficiency and energy-saving compression molding capping machine independently developed by the company was selected into the first set of national major technical equipment promotion catalogue, reaching the domestic leading level, breaking foreign monopoly, entering many well-known enterprises such as Wuliangye, Yingjia Winery, Mongolian COFCO, Runtian and Taiji Group, and exported to Africa, Southeast Asia, the Middle East, India, South Korea and the United States, and widely used in drinking water.