2nd Edition Preface 1st Edition Preface Chapter 1 Fundamentals of Machining Process 1.1 Basic Concepts of Cutting Process 1.2 Metal Deformation in Cutting Process 1.3 Chip Formation Mechanism and Chip Morphology of Hard and Brittle Non-metallic Materials 1.4 Cutting Force and Cutting Power 1.5 Cutting Heat and Cutting Temperature Chapter 2 The basic knowledge of cutting tools, Selection of cutting parameters and cutting fluid 2.1 Geometric angle of tool 2.2 Tool material 2.3 Tool wear 2.4 Tool durability 2.5 Selection principle of cutting parameters 2.6 Cutting fluid Chapter 3 Machining Quality 3.1 Machining Accuracy 3.2 Machining Surface Quality 3.3 Vibration in Machining Chapter 4 Machinist Formulation of process specification 4.1 Overview 4.2 Formulation of process specification 4.3 Technical and economic analysis of processing scheme Chapter 5 Group Technology and Computer Aided Process Design 5.1 Group Technology (GT) 5.2 Group Processing Technology 5.3 Computer Aided Process Design Chapter 6 Overview of Application of Information Technology in Mechanical Manufacturing 6.1 Overview of Information System 6.2 Introduction to Common Information Systems 6.3 Overview of Enterprise Information System Construction Chapter 2 Fundamentals of Metal Cutting Machine Tools and Technological Equipment Chapter 1 Models and Graphical Symbols of Metal Cutting Machine Tools 1.1 Models of Metal Cutting Machine Tools 1.2 Visualization Symbols of Operation Instructions of Metal Cutting Machine Tools 1.3 Visualization Symbols of Operation Instructions of CNC Machine Tools Chapter 2 Overview of Machine Fixtures 2.1 2.2 Positioning of Workpiece in Fixture 2.3 Clamping of Workpiece in Fixture 2.4 Tool Setting and Guiding Device 2.5 Fixture Indexing Device and Fixture Body 2.6 Design Method of Special Fixture 2.7 Combination Fixture 2.8 Group Fixture 2.9 Computer Aided Design of Machine Tool Fixture (CAD of Machine Tool Fixture) Chapter 3 Machine Tool Accessories 3.1 Machine Tool Accessories Model 3.2 Worktable 3.3 Tool Holder 3.4 Indexing Device 3.5 Clamping Device 3.6 Center Frame and Tool Holder 3.7 Other Accessories Part 3 Cutting Processing Chapter 1 Turning 1.1 Basic Features and Processing Scope 1.2 Turning Main Process Parameters 1.3 Turning Accuracy 1.4 Lathe 1.5 Turning Tool No. Chapter 2 Drilling, reaming and reaming 2.1 Characteristics and main process parameters of drilling, reaming and reaming 2.2 Calculation of maneuvering time of drilling, reaming and reaming 2.3 Machining accuracy of drilling, reaming and reaming 2.4 Causes and solutions of common problems in drilling, reaming and reaming 2.5 Deep holes, Drilling of small holes and micropores 2.6 drilling machine 2.7 hole machining tools Chapter 3 Boring 3.1 Characteristics and types of boring 3.2 Horizontal boring machine boring 3.3 Diamond boring machine boring (high-speed fine boring) 3.4 Coordinate boring machine boring 3.5 Boring dosage 3.6 Boring accuracy 3.7 Boring of typical surfaces and parts 3.8 Boring machine 3. 9 Boring cutter Chapter 4 Milling 4.1 Milling characteristics, methods and processing range 4.2 Milling dosage 4.3 Methods to improve milling accuracy and milling efficiency 4.4 Milling processing of typical parts and surfaces 4.5 Milling development trend 4.6 Milling machine 4.7 Milling cutter Chapter 5 Planing, slotting, Sawing 5.1 planing 5.2 slotting 5.3 sawing 5.4 planer, slotting machine and sawing machine 5.5 planer and slotting tool Chapter 6 Broaching 6.1 Features, types and methods of broaching 6.2 Broaching dosage, Broaching force and broaching maneuver time 6.3 Broaching cutting fluid and its pouring method 6.4 Analysis and solution of common defects in broaching 6.5 Broaching of typical surfaces and parts 6.6 Broaching machine 6.7 Broaching tool Chapter 7 Grinding 7.1 Grinding principle 7.2 Basic characteristics and grinding types 7.3 Selection of common grinding parameters 7.4 Common. Main technological parameters of grinding mode 7.5 Dressing of grinding wheel 7.6 Grinding fluid 7.7 Reasons for common defects in grinding 7.8 Efficient grinding 7.9 Grinding machine 7.1 Selection of abrasive tools Chapter 8 Gear, worm pair, Spline machining 8.1 Cylindrical gear machining 8.2 Bevel gear machining 8.3 Worm pair machining 8.4 Spline machining 8.5 Gear machining machine tool 8.6 Gear cutter Chapter 9 Thread machining 9.1 Basic types, characteristics and application scope of thread machining 9.2 Tap tapping, Thread of die sleeve 9.3 Thread turning 9.4 Thread grinding 9.5 Thread machining machine 9.6 Thread cutter Chapter 1 Finishing and finishing 1.1 Honing 1.2 Grinding 1.3 Polishing Chapter 11 Precision and ultra-precision machining 11.1 Overview 11.2 Diamond cutter ultra-precision cutting 11.3 Precision and Ultra-precision grinding 11.4 Examples of precision grinding Chapter 12 Cutting of difficult-to-machine materials 12.1 Cutting characteristics of difficult-to-machine materials 12.2 Cutting of high-strength steel 12.3 Cutting of high-manganese steel 12.4 Cutting of hardened steel, chilled cast iron and wear-resistant alloy cast iron 12.5 Stainless steel, Cutting of Superalloy 12.6 Cutting of Engineering Ceramics 12.7 Cutting of Other Difficult-to-cut Materials 12.8 Cutting Tools for Non-metallic Materials Chapter 13 High-speed Cutting 13.1 Overview of High-speed Cutting 13.2 High-speed Cutting Tools 13.3 High-speed Cutting Machine Tool 13.4 Application of High-speed Cutting 13.5 Safety of High-speed Cutting Article 4 CNC machining Chapter 1 Basic concepts of CNC machining and CNC machining system Chapter 2 CNC machining process foundation Chapter 3 CNC machining tool system, Cutters and Fixtures Chapter 4 Selection of CNC Machine Tool Chapter 5 Debugging and Acceptance of CNC Machine Tool Chapter 6 Operation and Programming of CNC Machine Tool Chapter 7 Typical CNC Machine Tool Chapter 8 Maintenance Foundation of CNC Machine Tool Chapter 5 Special Machining Chapter 1 General Chapter 2 EDM Chapter 3 Electrochemical Machining Chapter 4 High Energy Beam Machining Chapter 5 Ultrasound Machining Chapter 6 Chemical Machining and Composite Machining Chapter 7 Other Special Machining Chapter 8 Micro-machining Chapter 9 Surface Engineering Technology Chapter 6 Automation of Machining Process Chapter 1 Introduction Chapter 2 Formulation of Automatic Machining Process Scheme Chapter 3 Automatic Material Storage and Transportation System Chapter 4 Automation of Mechanical Machining Process Chapter 5 Automatic Detection in Machining Process And monitoring Chapter 6 Acceptance and evaluation of automatic processing equipment, Use and Maintenance of Chapter 7 Inspection Chapter 1 Geometrical Measurement Basis and Gauge Chapter 2 Geometrical Measurement Method Chapter 8 Mechanical Assembly Chapter 1 Mechanical Assembly Process Basis Chapter 2 Assembly Operation Chapter 3 Typical Parts Assembly Chapter 4 Automatic Assembly Reference
First Edition Publication Information
Press: Mechanical Industry Press Book Category: Mechanical Processing Name of the book: Handbook of Machining Technologists BookNo.: 978-7-111-9176-9 Author: Yang Shuzi Editor-in-Chief Publication Date: November 22 folio: 16 pages: 2,162 words: 3,326 thousand words Fixed price: 158. yuan
Introduction to the first edition
This manual is a collection of mechanical manufacturing technologies. The content, which reflects the progress of modern advanced manufacturing technology, has the characteristics of concise and practical content, popular narration and easy use. It is a machining process manual with high use value. This manual is divided into 8 chapters, including: machining process basis, metal cutting machine tools, machine tool fixtures and tools, cutting, special machining, machining process automation, testing and mechanical assembly. This manual can be used as a reference for engineers and technicians engaged in machinery manufacturing and teachers and students majoring in machinery in engineering colleges.
Preface to the 1st Edition
Learning from the past and looking at human history, it should be said that materials, energy, information and manufacturing are the four pillars of human civilization. Manufacturing industry is the general name of all industries related to manufacturing, and it is one of the pillar industries of the national economy. Manufacturing technology is the technology to turn raw materials into products, the development of national economy and society, and the key basic technology on which the manufacturing industry itself depends. Without the progress of manufacturing industry and manufacturing technology, there would be no means of production, means of subsistence, scientific and technological means, military equipment and so on, and there would be no progress in them. Statistics show that in the United States, 68% of wealth comes from manufacturing industry, 49% of Japanese gross national product is provided by manufacturing industry, and China's manufacturing industry also accounts for 4% of the total industrial output value. It can be said that without developed manufacturing industry, there can be no real prosperity and prosperity of the country, and without machinery manufacturing industry, there will be no manufacturing industry. In the final analysis, economic competition is the competition between manufacturing technology and manufacturing capacity. Since the reform and opening up 2 years ago, China's machinery manufacturing industry has made full use of both domestic and foreign technical resources, promoted the technological transformation of enterprises in a planned way, and guided enterprises to rely on scientific and technological progress, which has made remarkable changes in manufacturing technology, product quality and level, and economic benefits, and made great contributions to prospering the domestic market, expanding export to earn foreign exchange, and promoting the development of the national economy. In order to meet the needs of the development of machinery manufacturing technology, and to further improve the technical level of machinery manufacturing in China and strengthen the competitiveness of our mechanical and electrical products in the international market, we have compiled and published this manual with the strong support of Machinery Industry Press. This book brings together the main contents of all aspects of mechanical manufacturing technology, including the basis of mechanical processing technology, metal cutting machine tools, machine tool fixtures and tools, cutting, special processing, machining process automation, testing and assembly, etc. Full manual ***8 articles and 6 chapters. The characteristics of this book are based on technology, with technology method as the main line, and the technology data and technology method are closely combined; This paper not only discusses the quality, efficiency and cost of processing and assembly in mass production, but also introduces the technological characteristics of multi-variety and small batch production, emphasizing the concepts of flexibility, integration and rapid reorganization of production. Concise and practical, pay attention to reflect the new progress of modern manufacturing technology; Adopt the latest national standards.
First Edition Catalogue
Preface Chapter 1 Fundamentals of Machining Process Chapter 1 Basic Laws of Metal Cutting Process 1.1 Basic Concepts of Cutting Process 1.2 Metal Deformation in Cutting Process 1.3 Chip Formation Mechanism and Cutting Form of Hard and Brittle Nonmetallic Materials 1.4 Cutting Force Cutting Power 1.5 Cutting Heat and Cutting Temperature Chapter 2 Basic Knowledge of Cutting Tools. Selection of cutting parameters and cutting fluid 2.1 Geometric angle of cutting tool 2.2 Wear of cutting tool 2.3 Durability of cutting tool 2.4 Selection principle of cutting parameters 2.5 Cutting fluid Chapter 3 Machining Quality 3.1 Machining Accuracy 3.2 Machining Surface Quality 3.3 Vibration in Machining Chapter 4 Formulation of Machining Process Regulations 4. 1 Overview 4.2 Formulation of Process Regulations 4.3 Characteristics of NC Machining Process 4.4 Technical and Economic Analysis of Machining Scheme Chapter 5 Group Technology and Computer Aided Process Design 5.1 Group Technology (GT) 5.2 Group Machining Process 5.3 Computer Aided Process Design Chapter 2 Metal Cutting Machine Tool Chapter 6 Models and Drawings of Metal Cutting Machine Tool Symbol 6.1 Model of metal cutting machine tool 6.2 Visualization symbol of metal cutting machine tool operation instruction 6.3 Visualization symbol of NC machine tool operation instruction Chapter 7 NC machine tool and machining center 7.1 NC machine tool 7.2 Machining center Chapter 8 Lathe 8.1 Horizontal lathe 8.2 Vertical lathe 8.3 Turret lathe and turning lathe 8. 4 Copying lathe 8.5 Chuck multi-tool lathe 8.6 Single-axis automatic lathe 8.7 Multi-axis automatic lathe 8.8 CNC lathe and turning center 8.9 Crankshaft lathe Chapter 9 Drilling machine 9.1 Types and scope of application 9.2 Bench drilling machine 9.3 Vertical drilling machine 9.4 Radial drilling machine 9.5 Deep hole drilling machine 9.6 CNC. Drilling Machine Chapter 1 Boring Machine 1.1 Horizontal Milling and Boring Machine 1.2 Coordinate Boring Machine 1.3 Fine Boring Machine 1.4 Deep Hole Boring Machine and Deep Hole Boring Machine Chapter 11 Milling Machine 11.1 Lifting Table Milling Machine 11.2 Tool Milling Machine, Rocker milling machine and ram milling machine 11.3 bed milling machine 11.4 gantry milling machine and CNC gantry boring milling machine 11.5 copying milling machine and CNC copying milling machine Chapter 12 Planer, slotting machine, Broaching machine and sawing machine 12.1 slotting machine of planer 12.2 Broaching machine 12.3 Sawing machine Chapter 13 grinder 13.1 Overview 13.2 External grinder 13.3 Internal grinder 13.4 Surface grinder 13.5 Specialized grinder 13.6 Other grinder 13.7 CNC grinder Chapter 14 Gear machining machine 14. 1 overview 14.2 gear hobbing machine 14.3 gear shaper 14.4 gear shaving machine 14.5 gear honing machine 14.6 gear grinding machine