What is the technical development trend of wire rope industry?

Phosphating coated wire rope is the technical development trend of wire rope industry.

The patent technology of phosphating coated wire rope is the most advanced technology in the field of wire rope in the world at present. The fatigue life of manganese phosphating coated steel wire rope is 3-4 times that of smooth steel wire rope with the same structure, which can be verified and compared through fatigue test. At present, there is no wire rope with the same structure whose fatigue life can exceed that of phosphating coated wire rope, so the patented technology of phosphating coated wire rope is the most advanced technology, at least in the field of wire rope in the world at present. Manganese phosphating film can improve the wear resistance and corrosion resistance of steel gear surface of automobile gearbox, and use this principle to prolong the service life of steel wire rope, effectively restrain fretting fatigue and greatly prolong the service life of steel wire rope.

Smooth wire rope:

Smooth steel wire → twisting → winding.

Phosphating coated wire rope:

Smooth steel wire → manganese series or zinc-manganese series phosphating → twisting → winding.

The above is the production process of phosphating coated steel wire rope and smooth steel wire rope. It can be seen that phosphating coated steel wire rope has one more phosphating process of manganese or zinc-manganese system than smooth steel wire rope.

The patent technology of phosphating coated wire rope is the most advanced technology in the field of wire rope in the world at present. The fatigue life of manganese phosphating coated steel wire rope is 3-4 times that of smooth steel wire rope with the same structure, which can be verified and compared through fatigue test. At present, there is no wire rope with the same structure whose fatigue life can exceed that of phosphating coated wire rope, so the patented technology of phosphating coated wire rope is the most advanced technology, at least in the field of wire rope in the world at present. Manganese phosphating film can improve the wear resistance and corrosion resistance of steel gear surface of automobile gearbox, and prolong the service life of steel wire rope by using this principle.

Phosphating steel wire rope has longer service life, lower unit use cost and higher cost performance. It is an upgraded product of smooth wire rope, and all kinds of smooth wire ropes are being eliminated. For reference only.