"Made in China 2025" clearly proposes to promote the intelligentization of the manufacturing process and pilot the construction of smart factories/digital workshops in key areas, which will certainly accelerate the application and promotion of smart factories in the industrial industry.
Smart factory is an important carrier to realize intelligent manufacturing. It mainly realizes the intelligence of production process by building intelligent production system and networked distributed production facilities.
The smart factory prototype built by the enterprise based on the industrial Internet mainly includes the physical layer, information layer, big data layer, industrial cloud layer, and decision-making layer. Both vertical integration and horizontal integration are based on the industrial Internet. The interconnection of products, equipment, manufacturing units, production lines, workshops, factories and other manufacturing systems, as well as their integration and unification with different aspects of the enterprise's business, are through data applications and industrial cloud Service realization, and support the enterprise's highest decision-making based on product, service, and equipment management at the decision-making level. ***Together, we have built a complete value network system for smart factories to provide users with end-to-end solutions.
With the development of 3D digital technology, the traditional simulation design model based on experience has gradually transformed into a virtual design model based on 3D modeling and simulation, enabling future smart factories to be designed through 3D digital modeling. , process virtual simulation, and three-dimensional visualization process on-site application to avoid breaks in the traditional information transmission chain, improve product R&D and design efficiency, and ensure product R&D and design quality.
The smart factory visualization solution created allows users to intuitively see the material area and each production line equipment in the factory through a three-dimensional scene. Such as SMT production line: printing machine, SPI inspection machine, placement machine, reflow soldering, AOI testing equipment, etc. The locations of AGV cars, cameras, fire fighting equipment, air conditioners, TVs, etc., as well as the corresponding real-time data and operating status of the equipment, can be intuitively displayed in the three-dimensional scene, and the overall scene linkage is achieved through IoT technology. Hightopo adopts a B/S architecture. After the model lightweight processing in the above-mentioned device visualization process, users no longer need to spend high prices to purchase high-performance graphics workstations to support the 3D visualization system.
The 3D visualization solution for the automobile production line perfectly simulates the automobile production workshop and reproduces the automobile production line manufacturing process. Through the establishment of the visual model, people can use their rich imagination to transform some abstract things into It is expressed in an intuitive shape to facilitate people's understanding; it can also turn huge production line equipment into portable video content, which meets the requirements of displaying the production line anytime and anywhere, making the demonstration of the production line easier and improving the company's information. level, reducing the operating costs of automobile manufacturing enterprises. Enterprises can adapt to the development of the digital era and become more dynamic in industry competition.
Visualization of workshop production can help enterprises solve the following problems:
1. Detailed scheduling of processes: Optimize workshop performance through job sequencing and scheduling based on limited resource capabilities;
< p>2. Resource allocation and status management: guide workers, machines, tools and materials on how to coordinate production, and track their current working status and just completed status.3. Product tracking and product list management: Obtain the historical record of each product by monitoring the location and status of the workpiece at any time. This record provides users with information about the product group and the usage of each final product. Traceability.
4. Process management: Guide the factory's workflow based on planned and actual product manufacturing activities.
5. Quality management: Record, track and analyze the quality of the product processing process in real time according to the engineering goals to ensure product quality control and identify issues that need attention in production.