1. Overview of the intelligent marking production line
The intelligent marking production line consists of an intelligent material receiving mechanism, an intelligent collection and conveying line, an intelligent correction fixture mechanism, an intelligent positioning module, and an intelligent laser marking It consists of core components such as equipment, intelligent pushing mechanism, and intelligent stacking robot. It is completely independently developed and designed and has independent intellectual property patents. Suitable for intelligent marking of wood, plastic, metal and other products. The intelligent marking production line can realize fully automatic marking operations on a variety of products with different appearance specifications and sizes at the same time, and has strong compatibility. The marking and positioning system can quickly position dynamic products, about less than 3S/piece, and the repeatable positioning accuracy is also very high, less than 2mm. Laser marking equipment has low power and low energy consumption. It can mark products clearly, with a marking pass rate of 100% and high marking efficiency, reaching 0.4S/piece at the fastest. The intelligent marking production line has the characteristics of synchronous material receiving, centralized conveying, rapid positioning, intelligent marking, automatic unloading, and automatic stacking, which can achieve consistency, compatibility, and synchronization of product marking operations of different specifications and sizes at the same time. , Stability, meeting the customer’s operational requirements for fast product production and high precision of intelligent marking and positioning.
Intelligent marking production line technology is suitable for the marking operation requirements of all different products. It is necessary to realize the full life cycle traceability management of products in Industry 4.0 intelligent manufacturing, environmentally friendly recycling of waste materials, standardize product circulation order, and meet consumer needs. It has significant technical advantages in meeting the needs of users in terms of personalized customization, and has successfully implemented application cases of intelligent marking production lines in panel furniture wood moldings and 3C electronic products.
2. Core components of the product
1. The intelligent marking and splicing mechanism is mainly used for splicing different products to achieve synchronization with the host equipment discharging products. Customers have different production CT values ??for intelligent speed regulation and intelligent material receiving operations. 304 stainless steel is used as the main structure of the entire conveying system to ensure that the product is durable and has a designed service life of more than 5 years.
2. Intelligent collection and conveyor line is mainly used to collect and transmit different products at the same time. The conveyor line uses a world-class reducer to control the transmission speed, which can meet the production rhythm of 3S/piece; it uses food-grade flexible conveyor chain plate transmission to ensure the stability of the product surface transmission process and ensure the appearance quality of the product.
3. Intelligent correction and positioning mechanism is mainly used for correction and positioning before product marking. Intelligent marking can complete correction and rapid positioning of various dynamic products with a width of 10-230mm. It can simultaneously meet the requirements of rapid positioning and clamping of products of different shapes and specifications, about less than 3S/piece, and the repeated positioning accuracy of the product is less than 2mm, ensuring that the marking and positioning accuracy reaches 100% quality standards.
4. Intelligent laser marking equipment is mainly used for marking product surfaces. Intelligent laser marking equipment has low power and low energy consumption. Different marking specification requirements can be realized, and the marking is fast after the festival, reaching 0.4S/piece.
5. The intelligent stacking robot is mainly used to unload the marked products and place the stacked products neatly and orderly as required. There is no need for manual unloading to ensure the efficiency of the production line. intelligent. The robot adopts two-axis/three-axis servo control, which is simple to operate, stable and efficient, and the fastest operating cycle can reach 3S/piece.
3. Technical application fields
Intelligent marking production line technology can be widely used in wood line processing, aluminum alloy parts processing, bar processing, and profile processing. The application industries include decorative building materials, Manufacturing factories for automobile parts, high-speed rail parts, aerospace parts, mechanical equipment parts, etc.
IV. Investment return analysis
Comprehensive project
Manual marking
Intelligent marking
Comparison conclusion
Personnel
6
1
The number of workers is reduced by 80%
Quality
Qualification rate 80%
Qualification rate 100%
Quality improvement 20%
Cost
240,000 yuan
< p>50,000 yuan80% savings in labor costs
Production
5s/piece
3s/piece
< p>Efficiency increased by 40%Management
40% turnover rate
10% turnover rate
Stability increased by 30%
p>Safety
30% of work-related injuries and occupational diseases
10% of work-related injuries and occupational diseases
Accident rate reduced by 20%
Return on investment< /p>
Comprehensive cost is 350,000 yuan
350,000 yuan
Recover investment in 1 year
Dongzhi intelligent marking production line can be customized according to customer automation needs And product features non-standard design customization.