Also explain the material of your ceramic tube. Is it an ordinary living ceramic? Or alumina ceramic tube? Or zirconia ceramic tube?
The wear-resistant materials of industrial equipment mainly include: wear-resistant ceramic coating, ZTA ceramics, ARZ ceramics, alumina ceramics, zirconia ceramics, silicon carbide, polymer lining, metal composite lining, cast stone, wear-resistant steel, wear-resistant cement, high chromium alloy lining and other composite materials.
The most widely used wear-resistant materials are mainly alumina wear-resistant ceramics, ZTA ceramics, wear-resistant steel and wear-resistant coatings!
Wear-resistant ceramic roller coating is mainly used in thermal power industry, steel industry, cement building materials industry, smelting industry, machinery industry, coal industry, mining industry, chemical industry, silicone industry, coal chemical industry, port and dock, silicone, coal washing plant, grinding station, concrete mixing station, automobile manufacturing and other industries where belt conveyor system is seriously worn.
The drum is the main component to transmit power. The rubber-coated roller of belt conveyor generally transports the mixture of massive materials (ore and coal), and the equipment works continuously for a long time, which requires the roller to have high wear resistance, extremely high tensile strength and tear resistance. If it is open-air operation, the drum is also easily affected by the weather (such as rust and sludge). However, the traditional rubber roller is easy to wear, slip and damage the conveyor belt, which leads to the decrease of conveyor load and frequent equipment replacement.
When the belt conveyor is driven by the drum, it is necessary to increase the friction between the mechanical transmission and the surface of the drum, so as to reduce the mutual wear of the conveyor belt when sliding on the surface of the drum, provide stable running traction and prolong the service life of the belt and the drum. The transmission roller with wear-resistant ceramic coating developed by our company is made of corundum ceramics with hidden grid on the surface as wear-resistant layer, and polyurethane famous in wear rubber as vulcanized layer to increase its surface friction, and then bonded with imported high-strength adhesive. The normal service life is more than 10 times of that of cots. Product patent number: 2005 20052 1039.
1. Thermal power industry
Wear resistance of conveying system: wear-resistant ceramic roller is coated with glue;
Anti-wear of block conveying system: bucket wheel stacker-reclaimer cylinder and wheel disc, belt conveyor head hopper, raw coal hopper, coal feeder gate, coal dropping pipe and outlet inclined pipe of coal mill;
Wear prevention of pneumatic conveying system: coal mill barrel, coal mill outlet to separator, powder return pipe, powder conveying pipe, dust removal pipe, flue wall, ash discharge pipe, slag discharge pipe and desulfurization pipe;
Wear protection of ultra-high temperature equipment: burner square nozzle, W flame burner cone, tail flue, air preheater baffle, air preheater support rod and static ring of coal mill;
2. Iron and steel industry
Conveying system: bucket wheel, hopper, silo, apron of belt conveyor, trolley T-bucket, receiving hopper and ceramic roller for gluing;
Batching system: mixing bin, primary mixing drum, secondary mixing drum, mixing disc, mixing drum scraper and granulating disc;
Sintering system: mineral processing hopper, raw material conveying chute, cyclone dust collector, pipeline and fan impeller under vibrating screen;
3. Cement industry:
Limestone crushing system and raw fuel pre-homogenization system: chute, hopper and ceramic roller coating;
Raw meal grinding system: classifier guide vane, classifier cone, pipeline from vertical mill to cyclone drum, cyclone drum, fuel mill (steel ball mill), classifier shell, inner cone and pulverized coal pipeline;
Fuel mill (steel ball mill): classifier shell, inner cone, pulverized coal pipeline and powder return pipe.
4. Port industry
Berth fixed funnel, bucket wheel fixed funnel, belt conveyor transfer station fixed funnel, ship unloader hopper, ceramic roller coated with glue.
5. smelting industry
Material conveying system: head valve, storage bin (middle storage bin and tail storage bin), vibrating screen chute, coke hopper, metering hopper and ceramic tube for gluing;
Batching system: batching hopper, primary (secondary) mixer.
Baking system: single bin pump baking tube, batching hopper, ash hopper and intermediate bin hopper.
6. Chemical industry: conveying system: hopper and silo dust removal system: dust removal pipeline, elbow, fan shell and impeller, cyclone cylinder and ceramic cylinder are coated with glue;
7. Coal industry: coal conveying system: chutes, hoppers and silos.
Coal washing system: pressurized cyclone, unpressurized three-product dense medium cyclone, unpressurized four-product dense medium cyclone and concentrated cyclone group conveying system: pipeline, elbow, pipeline, hopper, silo, distribution port and ceramic roller for gluing;
8. Mining industry:
Material conveying system: ceramic hopper, ceramic roller and rubber coating;
9. silicone industry
Glue the material conveying pipeline, ceramic cyclone dust collector, ceramic elbow, ceramic tee, ceramic straight pipe and ceramic roller;
Jingcheng Ceramics has rich experience in the wear resistance of the following equipment, especially the equipment with heavy wear, mainly including wear-resistant ceramic pipes, ceramic wear-resistant pipes, wear-resistant ceramic linings, heavy medium cyclones, cyclone separators, wear-resistant ceramic drum coatings, wear-resistant ceramic two-in-one linings, wear-resistant ceramic three-in-one linings chutes, chutes, hoppers, pipelines, etc.
Key words: ZTA, ZTA ceramics, points EM 186 73 15 A8885L, alumina ceramics, zirconia ceramics, ceramic elbows, ceramic wear-resistant pipes, wear-resistant ceramic linings, heavy medium cyclones, cyclones, wear-resistant ceramic roller coating, wear-resistant ceramic two-in-one linings, wear-resistant ceramic three-in-one linings chutes, pipelines, etc. As long as it is used in thermal power, steel, building materials, smelting, machinery, coal, mining, chemical industry, silicone, coal chemical industry, coal-to-liquid industry, ports and docks and other industries with serious wear and tear.