Can China surpass Japanese or German machine tool industry?

People's R&D, production and market environment are better than ours. The key to the virtuous circle of intellectual property protection in place, technology iteration and capital accumulation is that there is no vicious competition. Our country has not done or realized this until now. What can we compare with others?

The key point is that China has a large population and is a late-developing country, so it must be promoted step by step from the low end to the middle end and then to the high end in a planned way. To participate in international competition, you must be competitive. Good quality and low price. For decades, hard work pays off, and everything about ultra-high voltage true current transmission of aerospace high-speed rail is in the forefront of the world. It is actually a normal reaction to worry westerners. If there is competition, there will naturally be pressure, and if you fall behind, you will fall behind.

Generally speaking, state-owned enterprises are not competitive and lack initiative. Machine tool industry is precisely the industry in which state-owned assets dominate. Therefore, if the machine tool industry wants to advance by leaps and bounds, private enterprises must dominate, or state-owned enterprises must be thoroughly reformed.

China's machine tool industry is still catching up, and there are still many unsatisfactory places. If you haven't learned it well, don't worry. For example, No.5 Middle School, Jinan No.1 Machine, Jinan No.2 Machine, Qiqihar, etc. You just learned well. Judging from the use situation, there are still many places that are not as good as people, and of course there are also advanced places.

Germany and Japan attach great importance to the protection of individual or family inheritance technology, so the phenomenon of family technology has appeared in Germany and Japan for hundreds of years. China, on the other hand, places too much emphasis on selfless dedication and lacks strong legal protection, resulting in too many people's quick success and short-term behavior habits, regardless of decades or a hundred years later. Many national technologies, such as Yunnan Baiyao, were first funded and then turned into private control and profit-making tools, which made many people sigh.

Machine tools are the foundation of industry! The machine tool industry directly determines the industrial level of this country! Today's machine tools are precisely called machining centers. Mask aligner mentioned some time ago is actually a high-precision machining center. We can't make a machining center system, which is equivalent to the brain of this machining center. At present, the mainstream systems commonly used in machine tools in the world are Siemens, Heidenham, NVC and so on. Japan's Mitsubishi, Fanuc and so on. And we are almost zero in the industrial system. Spindle high speed bearing. We can rotate rotors, stators, guide rails, screws, etc. , but we cannot use or meet the requirements. The road to industry has a long way to go, and we are too impetuous now. Take something for another brand and say it's our own. This is not good. The machine tool industry should be steady and slow, and don't be strangled at a critical time.

But it will take a long time to catch up. This project involves many technologies (chip, digital technology, control, measurement, screw, actuator, etc.). ). We are doing research and development of industrial software, and we are currently making a low-code embedded system development platform. It can be regarded as a chip version of PLC. Ladder diagram programming, with patents and prototypes. This development platform is needed to make precision machine tools. It will take more than a minute to catch up, but I don't know how many years it will take to really catch up. No matter how hard it is, it is impossible to catch up without moving your feet.

We need all walks of life, down-to-earth, step by step, and one day, we can catch up with the advanced foreign level. Our platform technology is already leading the world at present. But after years of fighting. This also shows that the answer to this question should be yes. Domestic machine tools are really improving, and because of the huge demand in the domestic market, many large enterprises have emerged, but the overall technology lags behind Europe, America, Japan and even South Korea at all stages. The domestic business environment determines the shortcomings of our machine tools in innovation and quality management. Due to fierce market competition, many enterprises that manufacture the same type of products compete fiercely with each other and have no profit, which leads enterprises to pay more attention to market share rather than quality and innovation, continuously compress manufacturing cycle and reduce production costs. Technical talents can't stay, technical people are not respected, laymen lead experts, and most of the people who engage in technology are not eloquent. They just study technology and are silent, and leaders won't like it. It's better to play tricks than to play tricks. Although it is not easy to engage in sales, the clean salary is high and the accumulated salary of skilled jobs is low, which will be looked down upon by the society. Perhaps the only inner comfort is the sense of accomplishment that technicians overcome every difficulty!

From the perspective of nationality, Germany and Japan are not an order of magnitude in terms of work fineness. When they place an order at home, they can give you a high price, but you must check it all. The processing of materials and accessories is very strict, and our nationality will be checked, but it is not strict. A Japanese manager stayed in the mainland for a long time. He said that if we asked for 95 points, the price could be reduced by 20%, but the company didn't accept it. He said that Japan's brain is relatively rigid, and maybe both Japan and Germany are 3A-rated. Cheap prices, such as electric toothbrushes, they will definitely test the vibration that is most suitable for power. Their electromagnetism can be used for 5~ 10 years, and ours will be dead within 5 years, but we are much cheaper. The world will not classify China goods as high-grade goods, but as long as there are many of us, as long as you have requirements, we will definitely deliver the goods on time according to the delivery standard QC, and the price will definitely be cheaper than that of their domestic manufacturers. The people of China will always be the most industrious and obedient people in the world.

At present, the next 10 year is difficult, not impossible. Machine tool industry belongs to precision machinery, and many Dingxi do not produce it. But the assembly process is the most difficult. The technical treatment of each component is obtained through years of experience. Would you say that we are making progress and people are not making progress? A simple example is that the most difficult thing in the automobile industry is that the engine and gearbox are the most difficult to match. This is the existing data that it took many years for the products in the industry to get. It is no problem to support domestic production, but the country needs such an environment to develop healthily. Looking at the current domestic industrial machinery market environment, all the requirements of the factory are to designate foreign brands, because people are stable, and what is not demanding is to care about the price. The technical content of low-end products and their role in the industry are not very technical.

The products produced by military enterprises are cost-free, which is why we can build atomic bombs but not excellent automobile engines. Even if it is built, only the state will pay the bill and no enterprise will buy it. High-end CNC machine tools and medical devices must be cost-effective, so enterprises will accept them. When China's skilled workers can buy houses and cars in Beishangguang, they are respected, can afford to get sick, and can receive free regular vocational re-education throughout their careers. Millions of people will no longer take the civil service examination of state-owned enterprises, and settle down to study and work for 20 years. China is expected to surpass German and Japanese. Please trust a middle-aged man who has worked in Germany, and don't be brainwashed. Look at German education and social values. Look at China now, and you will get the right answer.

The gap between high-end machine tools and Japan, Germany and Switzerland is still very large, and the penetration rate is extremely low. The gap between steel quality and bearings is really great. Most precision machine tools in China, especially those used in aerospace, must be imported. Compared with western developed countries, the gap is not a little. I remember that in 2000, the company bought a second-hand Japanese machine tool, and the domestic machine tool with lubricating oil could not be started. Later, it was switched to Shell's lubricating oil to start it. Machine tools are so strict about oil. Can you do it in the new year? It is reported that the imported Mercedes-Benz broke down in China. Actually, people are right. It's not the car, but that our gasoline can't meet the practical standards of other people's engines. This is the gap.

The technology of any industry needs a huge market to support it (with the market, there will be money; With the market, there will be further technical exploration. China used to be poor, so there was no capital, no technology, only a market. Now China is getting stronger and stronger, with capital and market. It is only a matter of time before it catches up and surpasses in technology. We have plenty of opportunities for trial and error, and the speed of technological progress far exceeds that of our competitors (to put it bluntly, China is competing with all countries except China). Neither blindly optimistic nor pessimistic, do your own thing.

If the technology is updated quickly enough, do you think customers should change? What machine tool has been used for a long time and the demand is not great. I really want to laugh at this sentence. For example, you can handle five faces at the same time, and after two years, the technology is upgraded to handle seven faces at the same time, with higher accuracy and faster efficiency. Do you think customers will change? On the one hand, bearings mainly lag behind Japan, Germany and the United States in control system. The numerical control systems of Fanuc in Japan, Mitsubishi and Siemens in Germany are world-leading, and Madzak Yamazaki in Japan was founded in 19 19. Can we catch up with and surpass these in five years? Of course, our country is developing rapidly now, and we hope to catch up with Europe and America in the next few years and prosper!