Many people are skeptical about CNC cyclone milling. Many people don't know what cyclone milling is. Today, let me tell you what cyclone milling is. What is the function of NC cyclone milling?
What is CNC cyclone milling?
CNC cyclone milling is installed on CNC lathes and lathes by domestic users, which improves the processing efficiency of single-head, multi-head, worm, screw, nut and other threaded products by 10-30 times, improves the processing accuracy by two poles, and achieves a finish of 0. 8um。
What is the function of NC cyclone milling?
Cyclone milling can realize dry cutting, heavy-duty cutting, difficult-to-machine materials and ultra-high-speed cutting, and the power consumption is very small. The surface roughness can reach ra 0.8 μ m, and the spindle speed of the lathe is slow, so the machine tool has high motion accuracy and good dynamic stability, which is an advanced thread processing method.
Advantages of cutting threads by cyclone milling;
1, the processing efficiency is high, which can be improved by more than 10 times compared with the traditional processing efficiency.
2, product-tool molding, eccentric cutting does not need to return the tool.
3, the lathe structure is not changed, the spiral angle is adjustable, and the installation is convenient.
4. The surface roughness can reach Ra0.8 micron, and the machining accuracy is improved by two grades.
5, the lathe axial feed is slow, easy to operate, and the professional skills of workers can be reduced.
Several characteristics of cyclone milling;
Cyclone milling is a high-speed thread milling device matched with ordinary lathe, which can realize dry cutting, heavy-duty cutting, difficult-to-machine materials and ultra-high-speed cutting with low power consumption. The turbine flowmeter analyzes several characteristics of cyclone milling as follows:
1, the rotary milling heads of various specifications and models of cyclone milling can be equipped with an internal and external thread integrated machine; Design the appropriate tool form according to the workpiece of turbine flowmeter.
2. The end face runout and radial runout of the cutter head are controlled at 2 microns; Each piece is tested by CMM and then put into storage.
3. Synchronous toothed belt transmission is adopted between the cyclone milling motor and the spindle, which ensures stable transmission, no slip and more constant speed ratio.
4. The end face runout and axial movement of the spindle are controlled at 5 microns; Each piece is inspected by CMM and then assembled.
5. Spindle machining of cyclone milling is completed by one-time clamping in the machining center;
6. The processing of cyclone milling cutter disc is completed by one-time clamping in the processing center:
7. Patented whirlwind milling cutter and indexable whirlwind milling cutter clamping blade have broken through the bottleneck that domestic whirlwind milling cannot be processed with multiple tools.