Hefei maisi software
I. Interconnection of workshop equipment
Using information technology such as fieldbus, Ethernet, Internet of Things, distributed control system, etc., it is the premise and foundation for the factory to realize digital workshop and the bridge for information communication between MES system and digital equipment to establish workshop-level industrial Internet and undertake network communication and automatic data acquisition functions with the underlying equipment.
Realize the centralized management of factory equipment interconnection;
Realize the automatic data acquisition of factory equipment;
Realize the automatic early warning of plant equipment maintenance cycle;
Realize the analysis and statistics of plant equipment utilization rate;
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Second, the production process and real-time scheduling
Real-time monitoring, automatic fault alarm and diagnostic analysis of production equipment running status;
The workshop operation plan is automatically generated and can be adjusted in real time according to the order;
Workshop work instructions are electronic, which can be distributed to all stations with one key;
Visualization of production task command and scheduling, scheduling various resources through digital monitoring platform;
In the manufacturing process, the material is put in, and the verification mechanism before the material goes online is strictly controlled;
Data collection in the production process, including work report, completion, personnel, quality and material data;
Optimization analysis of production process, mining optimized process flow through big data analysis;
Collect and count personnel performance KPI, and collect personnel piece count, post output and post attendance;
Automatically collect off-line data of finished products and notify quality inspectors and logistics personnel;
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3. Digitization of logistics
In the production process, automatic identification technologies such as two-dimensional code, bar code, electronic tag and mobile scanning terminal are used to realize the functions of positioning, tracking and flow control of goods.
Realize the fixed-point quantitative distribution of materials needed in the production process, realize the timely information exchange between the production site information and the material management department through the LAN technology platform, and track the use of materials on site;
Fourth, the product quality can be traced back.
Through modern Internet of Things technology and intelligent/digital equipment, products are given a unique ID identification number (code) by means of one-dimensional bar code, two-dimensional bar code and RFID, and product identification based on one object and one code is realized. Taking a single product as the center, the data of raw materials, production technology, production equipment, production technology, production environment, warehousing and logistics of the product are collected and abnormal data are alarmed in real time to realize the traceability of the whole product. When there is a problem with the product quality, the problem product can be located in time and recalled accurately.
Verb (abbreviation of verb) Digitization of warehouse management
Based on barcode, RFID and mobile identification technology, multi-organization architecture management, multi-warehouse application, distributed deployment and centralized management and control are realized. Based on the design principle of lean warehouse management, it can effectively control batch, rapid warehousing, allocation, virtual warehousing, warehouse transfer, inventory, traceability and other operations, support the lighting of electronic labels in the cargo space, and realize rapid picking. Seamless connection with ERP/MES/TMS and other systems, as well as intelligent equipment such as automatic three-dimensional warehouse, logistics sorting line and AGV tractor.
Six, the factory digital operation decision
The digital decision center of Maisi Factory is the core unit to realize intelligent data operation, including business data such as order, planning, production, quality, warehousing and logistics. These business data are integrated into the same database for data analysis, data query and data display, which provides favorable decision-making basis for enterprise leaders and is also the real-time monitoring center of production process data.
Hefei maisi software all rights reserved.
Seven. Application of information interface integration
The construction of digital workshop is not only the innovation of production technology, but also the realization of one or more software systems. The overall deployment of digital workshop involves the integration of automation system, networking, digitalization, visualization and the overall information system of the factory. The database resources of multiple information systems are shared with the core MES system of digital workshop. This includes system automation control system, ERP enterprise resource planning system, CRM customer management system, SRM supplier management system, PLM product data management system, CAPP process design system, WMS warehouse management system and so on, in order to build efficient factory management.
Eight, the purpose of building a digital workshop
At present, judging from the development of global manufacturing industry, if China really wants to realize the subversion of China's intellectual creation, it must break the traditional reform ideas and customize the great goal of Made in China 2025 with the strong promotion and support of the government. At present, internet plus, deep integration of informatization and industrialization, digital factory and other strategic deployments are being gradually promoted, and finally the real intelligent manufacturing industry 4.0 will be realized, so that today's manufacturing power will become a manufacturing power again.