Promoting the informatization construction of cement industry is conducive to promoting the structural adjustment, transformation and upgrading of the industry. It is also explicitly mentioned in many policies to speed up the informatization of cement industry in China, including the recently released Action Plan for Digital Transformation of Intelligent Manufacturing in Building Materials Industry (202 1-2023). It is clearly pointed out that the cement industry should focus on forming integrated system solutions such as digital planning and design, intelligent factory construction, automatic mining and mineral processing, kiln optimization control, one-button start and stop of mill, equipment diagnosis and operation and maintenance, remote production monitoring, intelligent quality control, energy and water consumption management, clean packaging and transportation, safety and environmental protection management, and collaborative disposal of solid waste.
With the support of modern cloud computing, big data, artificial intelligence and other new information technologies, we will make efficient use of resources, continuously improve the management level of key technologies and processes, and truly reduce resource and energy consumption from the source. Hightop Data Visualization Cement Plant comprehensively promotes the comprehensive utilization of solid waste in raw material industry, focusing on the operation process of tailings, waste rock, fly ash, red mud, smelting slag, electrolytic manganese slag, chemical waste residue, waste fiber and composite materials, and constructing a visual management screen with one screen control.
High-precision alarm, using visual animation flow chart to show the operation of the whole system, the system can provide state maintenance, fault maintenance and other functions, and do a good job in equipment life cycle management. According to the set threshold, the system will automatically monitor and analyze video images, and give an alarm to abnormal events as quickly as possible.
Accelerate the realization of harmless, reduction and resource disposal. In the data overview page, the flow chart shows the annual sales of cement to various regions, in which various types of line segments are drawn to connect the source and sink, and the sales relationship is expressed by the flow effect. In the operation page of kiln system, the animation of kiln process flow intuitively shows the real-time running state of kiln system. The animation effect of flame, water and clinker transported on the conveyor belt in the picture is realized by switching different vector graphics in order to run smoothly on the equipment with poor performance.
Visual monitoring technology can help the factory to save energy in space, judge the working state of the system, realize the functions of condition maintenance and fault maintenance, and do a good job in equipment life cycle management. All-weather stable operation, monitoring system for 7×24 continuous analysis and monitoring of the factory, not only can improve the utilization of video resources, but also can reduce the work intensity of staff. At the same time, the quality can be inspected and reinspected in batches, and the production process can be optimized according to the feedback results. Support enterprises to work safely, use energy reasonably and efficiently, and improve product quality.
Visualization, as the last link of intelligent digitalization, makes complex and abstract data truly knowable and sensible, helps decision makers discover laws, gain insight into the future, and speed up and increase efficiency for enterprises.
Carry out cleaner production audit and technical transformation, accelerate the popularization and application of advanced and mature cleaner production technologies and processes, and reduce the emission intensity of pollutants. The informatization construction of cement industry will be accelerated, and the contribution of informatization of cement industry to the production efficiency and profit of the whole cement industry will become increasingly prominent.