Factory production of edible fungi must have hardware and software that match the production model.
The hardware of factory production refers to the material basis that constitutes the main framework of the enterprise's factory production operation system. It mainly includes ingredients, mixing machinery and equipment, bottling (bag) equipment, high-efficiency sterilization equipment, inoculation equipment, cultivation environment control equipment, harvesting and packaging equipment, and post-harvest cleaning equipment. Efficient and stable factory production equipment is the material key to the normal operation and success of edible fungi factory production. The continuous updating of edible fungus process equipment is one of the keys to improving production efficiency. For example, the bottling machine capacity increased from 4,000 bottles/hour to 12,000 bottles/hour, and the inoculation machine also increased from 4 vaccination heads to 16 vaccination heads. Greatly improve production efficiency. The cultivation bottles produced in the factory of Enoki enoki have grown from 850-1000ml and diameter 58-65mm to 1100-1400ml and diameter 75-82 mm, which has increased the output of a single bottle of Enoki enoki from 150-170g to 250-300g, making the cultivation technology more advanced. A step. Therefore, the continuous breakthrough innovation, development and application of advanced and practical factory production facilities and equipment are the core driving force for the development of factory production of edible fungi.
Factory production software refers to the establishment of a standardized production management system. Establish a standardized production management system at three levels:
First focus on product standardization. Establish enterprise standards for products, including specification requirements for the entire production process from strains and raw materials to product packaging, transportation, and shelving. At the same time, three sets of documents must be formulated to ensure that products meet standards, namely production processes, operating procedures and health and epidemic prevention systems. Enterprise standards must adhere to a high starting point, not only based on domestic industry standards, but also as consistent as possible with advanced international standards.
Secondly, we should focus on standardization of work. Enable standardized production processes to be effectively implemented, and use work standardization to ensure product standardization. The focus is on training, process and feedback, so that the entire production process is always in a stable and reliable state that meets standard requirements.
The third is to focus on management standardization. Establish ISO9001-2000 quality management system and HACCP food safety system, emphasize meeting customer needs, and strive to exceed customer expectations as a management principle, change the traditional supervision and management model into an autonomous management model, and change post-inspection of products into the source of hazards control.