"HL wire cutting control programming system" was included in "Towedm wire cutting programming system", "HL wire cutting control card", "H wire cutting control card product design" and (HL trademark) respectively obtained the patent of the People's Republic of China Invention patents from the State Intellectual Property Office of the People's Republic of China, copyrights from the National Copyright Administration of the People's Republic of China and trademark registration from the State Administration for Industry and Commerce.
No unit or individual may copy or reproduce without permission. , or partially copy or reproduce content protected by patent registration, any unit or individual that sells or uses copied, reproduced or counterfeit HL products will be subject to legal sanctions by the People's Republic of China. Copyright number: 2004SR06657.
National Intellectual Property Patent Number of the People's Republic of China: ZL200320116897. 1.
System introduction:
HL system is currently One of the most popular wire cutting machine tool control systems in China. Its powerful functions, high reliability and high stability have been widely recognized in the industry.
The HL-PCI version improves the ISA interface of the original HL card. It is a more advanced PCI interface. Because of the advanced features of the PCI interface, the bus part of the HL-PCI card and the machine tool control part can be better separated, thereby improving the anti-interference ability and stability of the HL system and making the installation and wiring easier. Simple, easy to maintain.
HL-PCI card does not require high computer configuration and has better compatibility than ISA card.
Main functions:
1. One control is multi-functional. It can control up to four machine tools to cut different workpieces at the same time on one computer, and can program while processing.
2. The taper processing adopts four-axis/five-axis linkage control technology.
3. The two taper processing methods of upper and lower special shapes and simple input angle make taper processing fast and easy.
4. Can perform variable taper and equal arc processing.
5. Simulate processing, which can quickly display the processing trajectory, especially the taper and upper and lower adding trajectories of upper and lower special-shaped workpieces, and display the end point coordinate results. The processing graphics process is displayed in real time. By switching the screen, the adding status of four machine tools can be monitored at the same time, and the relative coordinates X, Y, J and absolute coordinates X, Y, U, V and other changing values ??are displayed.
6. Power-off protection. If the power is suddenly cut off during processing, the processing status of each machine tool will be automatically restored after the power is turned on. The files stored in the system can be retained for a long time, and the alignment and cracking can be accurately corrected. Calculation. Compensate the offset of the tangent point of the horn wheel between U and V. From the accuracy of the high taper of the surface, the size of the large male feather is the same.
7. View. Library, you can quickly find the required files. 8. Molybdenum wire offset compensation (no need to add transition circle), processing ratio adjustment, coordinate transformation, cycle processing, stepper motor speed limit, automatic short circuit fallback and other functions. 9. Processing can start from any segment and end at any segment. Can be processed forward/reversely. 10. You can set (or cancel) the pause after adding the current segment instruction at any time.
11.? Pause, end, short circuit automatic rollback and long-term short circuit (1 minute) alarm.
12. AUT OCAD’s DX F format and I S OG format can be used for data conversion.
13. The system is connected to the customer's network system and can exchange data and monitor each processing process in the network system (option).
14. The maximum processing interpolation radius can reach 1000 meters.
1 5. Machine tool processing hours are automatically accumulated to facilitate production management. 16. After adding a grating ruler to the machine tool, closed-loop control can be achieved. Operation:
After powering on, the computer can quickly enter the system. Select 1. RUN and press the Enter key to enter the main menu. Under the main menu, you can move the cursor or press the red letter key on the corresponding menu to perform the corresponding operation.
The processing file area is actually a temporary storage area for processing instructions. The operation is as follows:
First, press the F key under the main menu, and then perform the following operations according to the importing method: ① Loading from the library WS-C: Press the Enter key and move the cursor to the desired file, press Enter or E S C to exit.
Note: Gallery WS-C is where the system stores files, and can store up to about 300 files. Replacing a more integrated storage module can expand to approximately 1,200 files. Files stored in the gallery are retained for a long time, and files stored in the virtual disk are automatically cleared after closing the book or pressing the reset button.
Load from the hard disk: Press F 4, then press D. Move the cursor to the required file, press F 3. Move the cursor to the virtual disk, press Enter, and then press SC to exit. ③ Transfer from floppy disk: Use the F3 key to transfer files between the map, hard disk, and floppy disk. No systematic use of hard salt. Ruanxian can also work normally using the library WS C alone.
Extended information:
Notes on the operation of wire cutting single-board machines:
1. Check the switch knob of the circuit system, turn on the AC regulated power supply, first turn on Turn on the power switch, and then turn on the high-voltage switch. Wait 5 minutes before connecting to the negative wire.
2. After turning on the power switch of the console, you should first check whether the output data of the regulated power supply and the neon lamp digital tube are normal. Enter the information for about 5 minutes and perform a trial operation. Only after it is normal can it be processed. .
3. The high-frequency power switch of wire cutting should be placed in the off position before processing. The high-frequency power supply can only be turned on when the molybdenum wire is running, and it should be kept at 60 to 80 volts. The high-frequency power supply should be turned off before parking.
4. Coolant should be added during cutting. When the molybdenum wire contacts the workpiece, you should check whether the voltage and electro-hydraulic value of the high-frequency power supply are normal. Do not process under arcing conditions.
5. If a fault occurs, the high-frequency power supply should be turned off immediately and the cause analyzed. No other items, especially metal equipment, are allowed to be placed in the electrical box.
6. It is forbidden to touch the electrode wire or workpiece with hands or conductors. Do not touch switches or other electrical parts with wet hands.