The development history of water cutting

Dr. Norman Franz has long been recognized as the father of the waterjet. He was the first to study ultra-high pressure (UHP) waterjet cutting tools. Ultrahigh pressure is defined as greater than 30,000 psi. Dr. Franz was a forestry engineer who wanted to find a new way to cut large tree trunks into lumber. In 1950, Franz was the first to place a heavy weight on a column of water, forcing the water through a tiny nozzle. He gained brief jets of high pressure (many times exceeding the current pressure) and was able to cut through wood and other materials. His later research involved more continuous flows, but he found that obtaining continuous high pressures was very difficult. At the same time, part life was measured in minutes, not weeks or months as today.

Dr. Franz never built a mass-produced wood cutter. Today, wood cutting is one of the least important applications of ultra-high pressure technology. But Dr. Franz demonstrated that high-speed converging water has tremendous cutting power—power that has applications far beyond Dr. Franz's dreams. In 1979, Dr. Mohamed Hashish, working at Flow Research Laboratories, began researching ways to increase the energy of waterjet cutting to cut metal and other hard materials. Dr. Hashish is considered the father of abrasive waterjet, having invented the method of adding abrasive to ordinary waterjets. He used garnet, a material commonly used in sandpaper, as the sanding material. With this method, a waterjet (containing abrasive material) is able to cut almost any material. In 1980, abrasive waterjets were first used to cut metal, glass and concrete. In 1983, the world's first commercial abrasive waterjet cutting system was launched and was used to cut automotive glass. One of the first users of the technology was the aerospace industry, which found the waterjet ideal for cutting stainless steel, titanium and high-strength lightweight composites used in military aircraft, as well as carbon fiber composites (already used on civilian aircraft). Since then, abrasive waterjet has been adopted by many other industries such as processing plants, stone, tile, glass, jet engines, construction, nuclear industry, shipyards and many more.

Development History of Water Cutting Technology Development Achievements of Countries/Persons in the Program Period "Father of Water Jets" - Dr. Norman Franz 1 In 1936, engineers from the United States and the former Soviet Union pressurized water to form a high-pressure water jet; using high-energy water for coal mining, Mining; 2 In 1950, Dr. Norman Franz put a heavy object on the water column, forcing the water to flow out from a small nozzle, and obtained a short-term water jet that can cut wood and other materials; proving that high-speed converging water flow has greater cutting energy ; 3 In 1956, the water cutting pressure in the former Soviet Union reached 200MPa; rocks can be cut using water; "Father of abrasive waterjet" - Dr. Mohamed Hashish 4 In 1979, Dr. Mohamed Hashish worked at Fulu Research Laboratory to study ways to increase the cutting energy of waterjet Method, that is, adding sand to the water jet; After adding sand to the water jet, almost any object can be cut; 5 In 1980, Dr. Mohamed Hashish's sand-added water jet was first used to cut metal, glass and concrete; it can cut metal , glass and other materials; 6 In 1983, the world's first commercial abrasive waterjet cutting system came out in the United States; it was used in cutting automobile glass; ————The proposal of waterjet cutting technology started a revolution in new cutting technology ———— 7 In 1996, Nanjing Dadi Water Jet successfully developed the first domestic water jet; the operating pressure is about 220Mpa; 8 In 2003, Nanjing Dadi Water Jet successfully developed the first robot water jet; CNC robots are used in the field of water cutting; 9 So far, China, the United States, Germany, Italy, and Russia have broken through ultra-high-pressure water cutting technology, and the maximum pressure can reach 550Mpa; ultra-high-pressure water cutting technology has been widely used; ———The research and development of water cutting technology in various countries has become mature, and water cutting technology has been widely used. The application scope of cutting technology is further expanded - major domestic water jet manufacturers - American Fulu water jet, Nanjing Dadi water jet, Nanjing Aolijia water jet, Alto Fu water jet, Jiangsu sharp water jet, Nanjing Suki water jet , Huaian General Water Jet, Shanghai Jinjian Water Jet, Shanghai Ximeiteng Water Jet, Zhejiang Hongri Water Jet, Jiangsu Xusheng Water Jet, Guangdong Heyuan Pengxiang Water Jet, Shandong Haogang Technology, Spiter Water Jet Technology Co., Ltd., etc.

Domestic companies that can provide large-scale waterjet cutting include Shanghai Xinwei Machinery (3m x 6m super large table), Shanghai Yaowei, Jiangsu Shengteng, etc. Achievements in the development history of countries/people during the development period of portable water cutting technology 1. Research on medium and low-pressure water jet technology in foreign water cutting laboratories at the beginning of the 21st century entered the preliminary stage; breaking the traditional understanding of water cutting technology; 2. Ruixun Security Special Technology in 2003 The medium and low pressure water jet technology of the Development Co., Ltd. began the laboratory research phase; the basic principles of portable water cutting technology were developed; 3 In 2005, the medium and low pressure water jet technology of Ruixun Security Special Technology Development Co., Ltd. began the laboratory test phase ; Experimental cutting of 10mm steel plate was carried out and achieved success; 4 In 2009, Ruixun Security Special Technology Development Co., Ltd. applied for portable water cutting technology patent registration and was approved; The prototype of the product has been formed and can realize the cutting function; 5 In 2009, Ruixun Security Special Technology Development Co., Ltd. The basic principles of the portable water cutting system equipment of Security Special Technology Development Co., Ltd. are mature and the products are formed; medium and low pressure water jet cutting technology has entered the practical application stage; 6 In 2009, the first portable water cutting system equipment of Ruixun Security Special Technology Development Co., Ltd. came out ; Marks the entry of medium and low pressure water jet technology into the commercial promotion stage; 7 So far, the portable water cutting system of Ruixun Security Special Technology Development Co., Ltd. has entered the commercial development stage; It is used in the fields of police EOD and petrochemical industry; Portable water cutting system The system is a new type of water cutting equipment, which has the characteristics of small size, light weight, convenient transportation, and high cutting efficiency. It can cut steel plates, ceramics, marble, cement products, etc. using low water pressure.

Therefore, the portable water cutting system has broad market application prospects and can meet customers' different requirements for cutting capabilities and operating environments. In past practical market applications, portable water cutting systems have shown superior results. It is mainly used in aerial bomb destruction, petrochemical pipeline cutting, dangerous goods processing, and flammable and explosive cutting operations. The application effect is obvious, and the existing safety hazards can be easily eliminated during the cutting process, making it the first choice for aerial bomb destruction, petrochemical pipeline cutting, oil tank cutting, and tanker drilling