What is a diamond wire saw?

Diamond rope saw, also known as diamond beaded saw and diamond beaded rope saw machine, is an advanced stone processing equipment in the world. As the third generation product and new generation cutting tool in the development of diamond tools, it has been widely used in stone industry, machinery industry and construction field after more than 20 years of research, development and improvement. It is mainly used for the mining and processing of stone, the demolition and repair of reinforced concrete buildings, and the processing of brittle and hard materials such as glass. With the development of foreign research on sawing steel parts with diamond wire saw, diamond wire saw is also used in special fields such as the maintenance of submarine parts and the dismantling of nuclear power plants.

1, working principle of diamond wire saw

The diamond wire saw can be driven by a hydraulic motor or a motor. It is mainly composed of main motion system, feed system, diamond bead saw, tensioning device, guiding mechanism, control system, cooling system and other components. Diamond beaded rope is usually closed-loop when cutting, and it is driven by the equipment installed on the track at an ideal speed.

2. Diamond beaded rope structure

Diamond bead rope is a rope for fixing diamond beads with a certain gap, which consists of six parts: ① steel rope; ② Diamond beading; (3) steel ring, which is mainly used for limiting and isolating beads; (4) spacer sleeve, which is used to separate the beads so that the beads can be strung along the rope in a small range. Commonly used spacer sleeves are spring sleeve, plastic sleeve and rubber sleeve; ⑤ Fixed ring; ⑥ When working, the joint and beaded rope are closed. Before work, one end of the beaded rope should pass through two intersecting holes drilled into marble vertically or horizontally, and then the two ends of the beaded rope should be connected into a closed shape through joints.

Central control panel of CNC rope sawing machine

Shark rope saw machine independently developed a brand-new rope saw operating system, which has more than 20 patented technologies and uses high-definition touch screen to realize real human-computer interaction. According to the valuable experience of many engineers with more than ten years' experience in operating special-shaped rope saws, combined with practical operation habits, the difficulties of traditional rope saws with many buttons and complicated operation are solved. Minimize the study time and cost of workers, realize the cutting efficiency 2-3 times faster than that of ordinary special-shaped wire saw under the same processing conditions, and improve the production efficiency for the factory. Provide CAD drawing service to solve the problem of drawing format recognition. Remote service system, one-to-one communication, one-click automatic upgrade, to solve the biggest pain point of overseas customers.

Intelligent material receiving and trimming rope saw machine

Core advantages:

① Built-in 4G module;

② The mobile phone can check the operation of the machine in real time;

③ Intelligent analysis of machine applicable data;

④ Life cycle management of machines;

⑤ 5 minutes skilled operation;

⑥ No programming is needed, and the system has its own graphics library;