Report number:
Comprehensive inspection report of pressure vessel
Unit of use:
Container name:
In-unit number:
License number:
Equipment code:
Inspection date:
(Print the name of inspection organization)
Annotation item
1. This report is a conclusion report on the inspection of pressure vessels in use according to the Rules for Periodic Inspection of Pressure Vessels.
2. The report should be printed by computer, or filled in with pen and signature pen. The handwriting should be neat, and the alteration is invalid.
3. This report is invalid without the signatures of inspectors, auditors and approvers, and without the number of approval certificate, special seal for inspection or official seal of inspection organization.
4. This report is made in duplicate, with the inspection agency and the employing unit holding one copy respectively.
5. If the inspected unit has any objection to the conclusion of this report, please submit a written opinion to the inspection institution within 15 days from the date of receiving the report.
Unit address:
Postal code:
Contact telephone number:
Catalogue of comprehensive inspection reports for pressure vessels
Report number:
Number of inspection items, page numbers, attached pages and attached drawings
1 conclusion report of comprehensive inspection of pressure vessels
2 pressure vessel data review report
3 Macro Inspection Report of Pressure Vessel (1)
4 Macro Inspection Report of Pressure Vessel (2)
5 wall thickness measurement report
6 wall thickness inspection report
7 X-ray inspection report
Ultrasonic test report
9 magnetic particle inspection report
10 permeability test report
1 1 acoustic emission test report
12 material composition analysis report
13 hardness test report
14 metallographic analysis report
15 safety accessories inspection report
16 withstand voltage test report
17 air tightness test report
18 additional inspection and test report
Report on comprehensive inspection conclusion of pressure vessel
Report number:
Unit of use
Unit address unit code
Postal code of contact telephone number of management personnel
Container name
Type of equipment code container
Use the numbering structure in the certificate numbering unit.
Main inspection basis: Regular inspection rules for pressure vessels.
Location, degree, nature and treatment opinions of defects found during inspection (drawings or pages shall be attached if necessary):
After inspection, the safety status of the pressure vessel is Grade A..
Allow/monitor operation parameters (basis for monitoring or scrapping): pressure: MPa.
Temperature:℃
Media:
Others:
Date of next comprehensive inspection: date of year, month, and date of agency approval certificateNo.:
(Special Seal for Inspection of Inspection Organization)
date month year
Inspection: Date:
Review: Date:
Date of approval:
* * *
Pressure vessel data review report
Company number/equipment code: Report number:
Design unit design date
Design code container drawing number
Manufacturer's factory number
Manufacturing specification manufacturing date
Date when the installation unit was put into use
Container inner diameter mm Container height/length mm
Volume (heat exchange area) m3 (m2) Filling mass/coefficient
Head support type
main body
Material cylinder
Thickness cylinder
Head mm
Sheath (heat exchange tube) Sheath (heat exchange tube) mm
Lining mm
Design pressure shell side (inner cylinder) MPa actual
operate
Pressure shell side (inner cylinder) MPa
Tube side (jacket) MPa tube side (jacket) MPa
Design temperature of shell side (inner cylinder) Actual temperature℃
operate
Shell side temperature (inner cylinder)℃
Tube side (jacket)℃
Working medium shell side of corrosion allowance cylinder (inner cylinder)
Head tube side (jacket) shell
Data review
Problem record
The safety status of the last comprehensive inspection was rated as: class.
Inspection: Date: Approval: Date:
* * *
Macroscopic Inspection Report of Pressure Vessel (1)
Company number/equipment code: Report number:
Remarks on inspection results of inspection items
structure
Check 1 nozzle body, butt weld and fillet weld.
2 Opening and reinforcement
3 welding layout
Four-corner joint
5 Lap joint
6 heads (end cover)
7 Bearing or bracket
8 flange
9 sewage outlet
geometry
Size and weld inspection: 10 Maximum butt joint deviation of longitudinal/circumferential weld /mm
1 1 Maximum edge angle of longitudinal/circumferential weld /mm
12 weld residual height mm
13 fillet weld thickness/leg height/mm
14 Maximum diameter and minimum diameter m of the same section
15 head surface roughness mm
16 straight edge height mm
Longitudinal buckling of straight edge of 17 head
18 butt joint thinning treatment of unequal thick plates (forgings)
19 thickness difference between two sides of butt welding transition of unequal thick plate (forged) parts mm
20. Vertical containers and spherical containers are vertically suspended.
other
Inspection results:
Inspection: Date: Approval: Date:
Note: For uninspected or uninspected items, tick "—"in the column of inspection results; No problem or qualified inspection items shall be marked with "√" in the inspection result column; If there is any problem or the inspection item is unqualified, mark "×" in the inspection result column and explain it in the remarks.
* * *
Macroscopic Inspection Report of Pressure Vessels (2)
Company number/equipment code: Report number:
Remarks on inspection results of inspection items
external
Check the 1 box for cracks, overheating, deformation and leakage.
There are cracks, overheating, deformation and leakage in the weld.
3 Corrosion and mechanical damage of internal and external surfaces
4 fastening bolts
5 bearing, bearing damage
6 sinking, tilting and cracking of large container foundation
7 Discharge (drainage, sewage) device
8 Quick-opening pressure vessel safety interlock device
9 Leakage of drainage holes in multilayer packaging and hot sleeve containers
10 material of main pressure parts
1 1 sealing surface of safety accessory interface
12 sun visor and operation desk fastening
13 tank is connected with chassis, etc.
14 The breakwater and escalator in the tank are connected with the tank.
15 tank car tensioning belt, saddle and intermediate bracket
Insulation layer inspection 16 whether the insulation layer is damaged, detached, damp and cold running.
Penetrating corrosion, cracks and depressions of 17 metal lining
18 surfacing layer cracking, peeling and falling off.
19 nonmetallic lining is damaged, cracked and falls off.
20 Non-metallic material lining pressure vessel, abnormal body wall temperature during operation.
other
Inspection results:
Inspection: Date: Approval: Date:
Note: For uninspected or uninspected items, tick "—"in the column of inspection results; No problem or qualified inspection items shall be marked with "√" in the inspection result column; If there is any problem or the inspection item is unqualified, mark "×" in the inspection result column and explain it in the remarks.
* * *
Wall thickness measurement report
Company number/equipment code: Report number:
Measuring instrument model measuring instrument number
Precision coupling agent for measuring instruments
nominal dimension
Measured thickness of cylinder
Minimum wall thickness of cylinder
Head mm head mm
Measuring point of surface condition
Location map of thickness measuring point:
Thickness measurement record
Measuring point number measuring point thickness measuring point number measuring point thickness measuring point number measuring point thickness measuring point number measuring point thickness measuring point number measuring point thickness measuring point number measuring point thickness measuring point number measuring point thickness.
Test results:
Inspection: Date: Approval: Date:
Note: If the thickness measurement record table is insufficient, additional pages can be added according to the thickness measurement record format.
* * *
Wall thickness inspection report
Company number/equipment code: Report number:
Maximum working pressure MPa and measuring inner diameter mm of wall thickness detection part.
Measured minimum wall thickness mm material allowable stress MPa corrosion allowance mm
Welding joint coefficient Head shape coefficient Working temperature℃
Check selection criteria
Description of the check parameter value:
Wall thickness check calculation:
Inspection results:
Note: the audit of our school does not replace the design calculation, and it cannot exempt the designer from the responsibility.
Wall thickness inspection: date: approval: date:
* * *
X-ray inspection report
Company number/equipment code: Report number:
Source type □ X-ray □Ir 192
□Co60 □ Other sensitization methods
Model and instrument number of flaw detector
Tube voltage/source activity kv/ci tube current ma
Image quality meter model image quality meter index
Minimum exposure time in transillumination mode
Focal length mm focal length mm
Film type film blackness
Detection standard detection rate% mm
Inspection site (cloth sketch):
Radiographic film evaluation form
Negative number, one-time transmission length
(mm) Comment on defect location, defect nature and defect size (mm)
Evaluation results:
Test: Date:
Remarks: Date: Approval: Date:
Note: If the radiographic film evaluation form is insufficient, additional pages can be added according to the format of the evaluation form.
* * *
Ultrasonic test report
Company number/equipment code: Report number:
Testing instrument model testing instrument number
Probe model test block model
Sensitivity dB detection method/evaluation of scanned surface
Coupling agent compensation database
Detection standard detection rate% mm
Schematic diagram of inspection site (section) and defect location:
Ultrasonic detection fruit evaluation platform
region
Numbering defect
Buried depth of position defect
Length of defect indication (mm)
Defect height
(mm) Remarks on evaluation level of defect reflection amplitude
Test results:
Inspection: Date: Approval: Date:
Note: If the evaluation table of ultrasonic test results is insufficient, a continuation page can be added according to the format of the evaluation table.
* * *
Magnetic particle inspection report
Company number/equipment code: Report number:
Testing instrument model testing instrument number
Magnetic particle magnetic levitation
Magnetization method of sensitivity test piece
Lift/magnetizing current spraying method
Detection standard detection rate% mm
Schematic diagram of inspection site (section) and defect location:
Magnetic particle detection and result evaluation table
Section number, defect location, defect magnetic mark size (mm), and defect property evaluation opinions.
Test results:
Inspection: Date: Approval: Date:
Note: If the evaluation table of magnetic particle test results is insufficient, additional pages can be added according to the format of the evaluation table.
* * *
Permeability test report
Company number/equipment code: Report number:
Surface condition of osmotic dosage form
Cleaner model Ambient temperature℃
Developer model reference block
The shortest penetration time and the shortest imaging time.
Detection standard detection rate% mm
Schematic diagram of inspection site and defect location:
Permeability test and fruit evaluation table
Section number, defect location, defect trace size (mm), and defect nature evaluation opinions.
Test results:
Inspection: Date: Approval: Date:
Note: If the evaluation table of penetration test results is insufficient, additional pages can be added according to the format of the evaluation table.
* * *
Acoustic emission test report
Company number/equipment code: Report number:
Test standard test pressure MPa
Detection method: Model of frequency detection instrument.
Sensor model fixed coupling agent
Number of sensors Average sensitivity DB Maximum sensitivity DB of sensors
Background noise decibel threshold decibel minimum sensitivity decibel
Gain dB Maximum distance between analog source sensors mm
The analog source distance m attenuates the signal amplitude db of measuring the number of sensors.
Sensor layout:
Load program diagram/data and positioning diagram:
Test results and evaluation:
Inspection: Date: Approval: Date:
Note: When the table space is insufficient, a separate page can be attached.
* * *
Material composition analysis report
Company number/equipment code: Report number:
Sampling method sampling location
Instrument model instrument number
Test standard analytical method □ chemistry □ spectrum
Check the site map:
order
Description of element and content of nominal material (%)
Analysis results:
Inspection: Date: Approval: Date:
Note: If the material analysis result table is insufficient, a continuation page can be added according to the format of the analysis result table.
* * *
Hardness test report
Company number/equipment code: Report number:
Measuring instrument model measuring instrument number
Heat treatment state of main materials
Test standard hardness unit
Schematic diagram of measuring point position:
Measuring point number measuring point hardness measuring point position measuring point number measuring point hardness measuring point position measuring point
Quantity measuring point hardness measuring point position
Test results:
Inspection: Date: Approval: Date:
Note: If the hardness test result table is insufficient, a continuation page can be added according to the format of the test result table.
* * *
Metallographic analysis report
Company number/equipment code: Report number:
Model of analytical instrument number of analytical instrument
Etching method and polishing method
Implement standard metallographic structure
Heat treatment state of main materials
Schematic diagram of sampling and analysis part:
Metallographic photo (indicate magnification):
Analysis results:
Inspection: Date: Approval: Date:
* * *
Inspection report of safety accessories
Company number/registration code: Report number:
Model and quantity of safety valve
Nominal pressure MPa opening pressure MPa sealing pressure MPa
Effective lead seal with nominal diameter mm
External view of inspection report installation location
Types and specifications of emergency cut-off valve.
withstand voltage test
Pressure MPa sealing test
Pressure MPa cut-off time s
Maintain external view of record installation location.
Measurement of MPa accuracy of pressure gauge range
Appearance diagram of lead seal within the validity period
The liquid level meter measures the filling quantity m3 of the container.
External error of installation position
Instrument number of bursting disc type
Installation position of blasting pressure MPa material
Observation on the validity period of temperature measuring instrument model
Quick-opening interlocking synchronous alarm is closed, and the door is opened after boosting and depressurizing.
Gas hose test pressure MPa test medium retention time min
Liquid hose test pressure MPa test medium retention time min
Inspection of other valves and accessories:
Inspection results:
Inspection: Date: Approval: Date:
* * *
Air tightness test report
Company number/registration code: Report number:
Design pressure maximum working pressure
Pressure test pressure MPa airtight test pressure MPa
Test medium temperature℃
Ambient temperature℃ volume
Compressor model safety valve model
Pressure gauge range MPa；; Precision proving ground
Test program record
Slowly raise to the test pressure: Mpa, and keep the pressure for min；;
Check the container and connecting parts for leaks and anomalies.
Actual test curve:
P
(MPa)
T (minutes)
Test results:
Inspection: Date: Approval: Date:
* * *
Additional inspection report
Company number/registration code: Report number:
Electrostatic installation inspection
Test instrument model and instrument accuracy.
The resistance ω at the junction of electrostatic resistance ω.
Inspection of vacuum degree of insulation layer
Accuracy of vacuum instrument model instrument
Vacuum pa under no load and vacuum pa under load.
The tank is evacuated and the gas is replaced.
Vacuum pump model vacuumizing time h vacuum degree pa in tank
Displacement medium displacement pressure MPa
After discharge, the pressure in the tank is MPa, and the oxygen content in the gas in the tank is ≤3%.
Determination of corrosive medium content
Name of components of medium corrosion medium
Corrosion medium content% corrosion rate mm/y corrosion mechanism
Other inspections and tests:
Test results:
Inspection: Date: Approval: Date:
* * *