Edge banding machine patent

The main patents are as follows: 88209 14 1 improved structure of edge banding machine 2. Woven bag edge-sealing mechanism 2.50100.00000000005

3.95227 157 Self-propelled metal trough plate edge banding machine

4.9647 Full-function post-forming edge banding machine

5.942658 Rubber shaft transmission mechanism of rubber cylinder straight curve edge banding machine

6.9940305 Full-automatic double-sided adhesive edging machine for plastic tank top.

Function introduction

This machine is suitable for straight edge sealing and trimming of medium density fiberboard, blockboard, solid wood board, particleboard, polymer door panel, plywood, etc. , can be used to cut off the double-sided adhesive tape at one time, bonding and pressing, trimming, chamfering, rough repair and fine repair.

Scraping, polishing and other functions, the sealing edge is delicate, smooth, and feels good, and the sealing edge is straight and smooth. The equipment is stable, reliable and durable, and the price is moderate, which is especially suitable for manufacturers of large and medium-sized furniture, cabinets and other panel furniture.

Function introduction of each component: pre-milling: double milling cutter is used to modify the ripple marks, burrs or non-vertical phenomena caused by the re-processing of plate saw/cutting saw to achieve better edge sealing effect. So that the combination between the edge banding strip and the plate is closer, and the integrity and aesthetics are better. Glued edge sealing: special structure, the edge sealing plate and edge sealing material are evenly glued on both sides to ensure stronger adhesion. Trimming: Through precise linear guide rail movement, automatic copying tracking and high-frequency and high-speed motor to quickly cut the structure, the cutting surface is smooth and flat. Finishing: automatic copying tracking and high-frequency high-speed motor structure are adopted to ensure the smoothness of the finishing plate up and down. Used to trim the redundant edge sealing material above and below the edge sealing strip of processed plate. The finishing knife is an R-shaped knife. It is mainly used for PVC and acrylic edge sealing of panel furniture, and the edge sealing with a thickness of more than 0.8mm is preferred. Scraping: used to eliminate the ripple marks produced in the process of trimming non-linear motion cutting, so that the plate is smoother and cleaner up and down. Polishing: Clean the processed plate with cotton polishing wheel, and make the edge sealing end face smoother by polishing. Slotting: used to directly slot the side plate and bottom plate of wardrobe, which is more convenient and quick, and reduces the sawing process; It can also be used for slotting aluminum edges of door panels. expand on

Double-sided gluing, simultaneous and uniform coating of edge banding tape and base material, stepless speed regulation of linear and irregular shapes, electronic time control and stroke control, accurate tape feeding and cutting length.

Main technical parameters

The thickness of the edge banding is 0.4-3mm.

The width of the edge banding is 15-50mm.

The minimum radius of the edge seal is 20mm.

The conveying speed of edge banding tape is 0- 18m/min.

The conveying power is 0. 18KW.

Heater 2.7 kW

Use an air pressure of 6mpa.

Weighing 280KG

semiautomatic

Use of edge sealing hot melt adhesive

1: the temperature at which the semi-automatic edge banding machine edges.

Because the performance of edge sealing hot melt adhesive is affected by temperature, temperature is a very important index in the edge sealing process. Hot melt adhesive temperature, substrate temperature, edge sealing material temperature and working environment (workshop where semi-automatic edge sealing machine is located) are all very important edge sealing parameters. On the semi-automatic edge banding machine, because the adhesive is coated on the substrate, the substrate with too low temperature will cure the hot melt adhesive in advance, resulting in the adhesive sticking to the substrate, but not firmly sticking to the edge banding material. It is best to keep the temperature of the substrate above 20℃, and the working environment temperature of the semi-automatic edge banding machine will affect the curing speed of the adhesive. The problem of edge sealing often occurs in factories in low temperature season, because the curing speed of hot melt adhesive is accelerated and the effective bonding time is shortened at low temperature. If the feeding speed of semi-automatic edge banding machine cannot be changed (in most cases), it is necessary to preheat the plate and edge banding materials to ensure the edge banding quality.

2, semi-automatic edge banding machine edge banding glue seam processing

After edge sealing, the glue seam between the board and the edge sealing tape will have a bad influence on the appearance of panel furniture. Too much glue will make the glue joint obvious, on the contrary, it will reduce the edge sealing strength. There are many reasons for the discontinuous or uneven glue line, and the following factors should be considered comprehensively: (1) the cutting accuracy of the plate must be 90 degrees with its plane; Whether the pressure of the roller of the edge banding machine is evenly distributed and the size is appropriate, and the pressure direction should make an angle of 90 with the edge of the plate; Whether the coating roller is intact, whether the hot melt adhesive is uniform on it, and whether the coating amount is appropriate; The board with edge sealing should be placed in a relatively clean place with less dust as far as possible. In the process of painting, avoid the contact between dirt and glue line. Shanghai semi-automatic edge banding machine wins trust with its advantages, and the quality of fully automatic edge banding machine and Shanghai fully automatic edge banding machine stands with enthusiasm.

Detailed description of semi-automatic edge banding machine

This machine is suitable for linear edge sealing of medium density fiberboard, blockboard and particleboard, and can complete the automatic production line of conveying edge sealing plate, feeding belt, milling edge up and down and polishing at one time. The main performance of its products reaches or even exceeds that of similar products in China.

Advanced level and low price, especially suitable for panel furniture manufacturers.

Edge sealing thickness: 0.4 ~ 3mm

Edge sealing height: 10 ~ 60mm.

Workpiece thickness:12 ~ 55mm

Minimum width: 70 mm

Minimum length:160mm

Conveying speed: 9.5m/min

Upper and lower edge milling motor: 0.75kw 18000rpm 300HZ.

Upper and lower polishing motors: 0. 18kwX2 1400rpm.

Rubber tank heater:1.6kw.

Conveyor motor:1.5kw.

Air pressure: 0.6 MPa

Total power: 4.2 1 kw

Overall dimensions: 2500mm x1100mm x1300mm.

Weight: 800KG

Carry by hand

Detailed description of portable edge banding machine

First of all, it can be directly applied to the edge sealing operation of plate-type linear and arc irregular frames. When the portable woodworking edge banding machine is equipped with fixed bracket fittings, its use mode is similar to the traditional curve and straight line manual edge banding machine. Portable edge banding machine is also suitable for edge banding of different materials, such as melamine (impregnated) paper, bark, plastic (PVC or ABS) and so on.

Portable woodworking edge banding machine has the following advantages: simple, lightweight, high quality and low price.

Portable woodworking edge banding machine can change the workplace at will and arrive at the decoration site for on-site construction, which is suitable for the decoration industry.

After several years of research and development in our factory, the latest products have perfect and comprehensive additional functions:

1. The applicable width range of edge banding is increased to 10mm-60 mm-60 mm.

2. Main machine glue supply system: the glue supply shaft is fixed at the upper and lower points, with stable structure and durability.

3. Special rubber basin insulation design; The capacity is increased and the preheating time is short.

4. Temperature controller: automatically control the temperature according to the sol temperature required by the edge banding tape and hot sol.

5. Governor: Adjust the speed of the machine according to the needs of different gluing and belt pressing.

6. All electrical accessories meet UL and CSA standards, and the whole machine has passed CE certification.

Section 09

Net weight of the machine: 9.2KG (with 20W motor)

Packing weight of first-class products (cartons): 15.4KG (with 20W motor)

Category II (with iron box and accessories): 39.4KG (with 20W motor)

Machine size: 330× 335× 395mm.

First-class packaging size: 395 x 365 x 335 mm

Second-class package size: 460 x 430 x 5 10 mm

Power supply: 220V/ 50HZ or110v/60hz; Three-wire plug with ground wire (socket specifications can be customized according to different countries and regions)

Power: the total power is 645W, in which: the motor power is 20W and the heater power is 625W W. ..

Hot melt adhesive volume: 320ML.

Warm-up time before machine use: about 5-7 minutes.

Edge sealing speed of the machine: about 2-6m/min.

Materials and workpieces used by the machine

1, suitable for edge sealing: flexible melamine impregnated paper, wood veneer, plastic and other furniture edge sealing materials. The gluing surface must be flat. When coated with hot melt adhesive, plastic edge banding must be heated irregularly. For plastic edge banding, the adhesive surface must be coated with back glue in advance (which can make the back of edge banding with hot melt adhesive activator).

Edge sealing thickness: 0.3-3mm.

Edge width: 10-45 mm (07/08)

10-60mm (09)

2. Applicable hot melt adhesive: low-temperature hot melt adhesive with melting point below 120- 170.

3. Suitable for the frame of workpiece: the frame of various boards such as wood board, particleboard, density board and particleboard that can be bonded with hot sol.

4. Frame shape: straight edge, curve, outer arc, inner arc and circumference (arc radius is greater than 20mm). The length of the frame is not limited.

Bending straight edge banding machine

Edge banding machine is different from linear edge banding machine. The linear edge banding machine is a manual edge banding machine, and the linear edge banding machine is a fully automatic edge banding machine. From the market demand, manual type is more suitable for small and medium-sized furniture factories, with low price, convenient operation and easy maintenance. The products sold in the market are machines from Italian, Japanese, Taiwan Province and Chinese mainland markets. According to their manufacturing principles, they can be divided into two types: upper plastic tank type and lower plastic tank type. The former is driven from top to bottom, the latter from bottom to top, and the latter from bottom to top. After the latter, the former is characterized by:

1, no glue leakage. Due to transmission reasons, the damage of the sealing ring of the glue inlet tank will cause glue leakage and affect the normal operation of the machine. There is no glue leakage problem in the gluing groove.

2. Sol won't get old. There are problems that the residual glue in the lower glue tank is repeatedly heated and aged, which affects the bonding quality, and the sol in the upper glue tank oozes from top to bottom without precipitation and residue.

3, easy to clean. The regular cleaning of the machine, the upper rubber tank is more convenient than the lower rubber tank, and it can even be cleaned without stopping the machine, without affecting the production.

4. Less failures. The upper transmission gear is convenient to refuel and reduce faults. For example, MD-5 16A curve linear edge banding machine produced by Qingdao Xicheng Woodworking Machinery adopts stepless variable speed motor, which brings a lot of convenience to users. The main advantages of curve straight edge banding machine are firm, fast, light and efficient. To achieve this effect, in addition to purchasing a good edge banding machine, we should also pay attention to the edge banding tape, hot melt adhesive, substrate, working environment and operation method. Pay attention to the factors such as width, thickness, material, toughness and surface treatment degree when choosing edge banding. Hot melt adhesive should pay attention to the difference between high, medium and low temperature adhesives, match the types of edge banding tapes, and scientifically set the heating control temperature, fluidity and solidification delay of sol. The selection of base material also requires quality, temperature, parallelism and verticality of the cutting plane, indoor temperature and dust concentration in the working environment. The speed, pressure, balance and consistency of base material, edge sealing tape and rubber shaft in operation will all affect the edge sealing effect. Fourth, the method of trimming straight edge banding machine will also have some problems and faults in use. Common faults are:

1, electrical failure. Including the stall of the main engine, slow temperature rise, program disorder and so on. If not eliminated in time, it will burn out the motor and heating pipe, and even damage the whole mechanical system. During maintenance, mainly check the electrical control box, motor, heating pipe and delay device. This kind of maintenance is generally carried out by professionals or manufacturers.

2. Gas path failure. Including air valve failure, air leakage, low air pressure, cutter and feed failure, etc. , mainly check the integrity of various pneumatic components, and the replacement of parts can be carried out under the guidance of the manufacturer's technicians.

3. Mechanical failure. There are mainly transmission failures, uneven gluing, feeding failures and cutter failures. Mainly to check the integrity and firmness of each mechanical part and whether the transmission part is offset.

4. Bonding failed. Such as sticking, deviation and entrainment. This is a comprehensive fault, which is related to the rubber shaft, edge banding, sol, substrate and operation. This kind of fault may appear alternately or separately, and the specific maintenance depends on the situation.