From the perspective of industrial economic development, industrial Internet provides a key support for building a strong country.
The first is to promote the transformation and upgrading of traditional industries. Through cross-equipment, cross-system, cross-factory, cross-regional comprehensive interconnection, we can optimize the allocation of various production and service resources in a wider range, with higher efficiency and more accuracy, achieve quality improvement, cost reduction and efficiency improvement, green and safe development, promote high-end, intelligent and green manufacturing, and greatly improve the quality and efficiency of industrial economic development.
The second is to speed up the cultivation and growth of emerging industries. Industrial Internet promotes the evolution of design, production, management and service from single-point digitalization to comprehensive integration, accelerates the profound changes in innovation mode, production mode, organizational form and business paradigm, and gives birth to many new modes, formats and industries such as platform design, intelligent manufacturing, networked collaboration, personalized customization, service extension and digital management.
Industrial Application Industrial Internet has now extended to 40 categories of national economy, involving major manufacturing fields such as raw materials, equipment, consumer goods and electronics, as well as key industries in the real economy such as mining, electric power and construction, achieving a broader, higher and deeper development and forming a mixed application practice.
Iron and steel industry is the pillar industry of national economy, with long production process, many processes and continuous production links. It mainly faces the pain points of difficulty in increasing efficiency in production and operation, serious overcapacity, energy saving and emission reduction, high pressure of green and low carbon, and low level of intrinsic safety. Enterprises such as China Baowu, Angang and Maanshan Iron and Steel Group actively explore typical application scenarios such as production process optimization, multi-process collaborative optimization, multi-base collaboration and integration of industry and finance by using industrial internet. On the one hand, they promote production efficiency, quality and benefit through in-depth data analysis, on the other hand, they realize coordinated response and comprehensive decision-making of multi-regional, multi-link and multi-business systems, and realize new value creation and new kinetic energy cultivation through model innovation.
The following picture is a visual display of several production lines of Fangda Jiugang from three dimensions: digital twin animation, process flow chart and cockpit, relying on self-developed HT. Turn "number" into "thing" and integrate the data of six major ironmaking processes and dozens of business systems that were originally distributed within tens of thousands of square kilometers. Every time a rail is produced, its logistics and information flow will be matched in real time, and the process quality data will be monitored online in real time.
As an important industry in the national economy, construction machinery industry provides necessary mechanical equipment and basic tools for construction, manufacturing, mining and other industries. It has the characteristics of complex and diverse products, discrete production processes and complex supply chain, but it also faces the pain points of low production efficiency, weak product operation and maintenance ability and serious homogenization competition in the industry. Sany Heavy Industry, Xugong Group, Zoomlion and other leading construction machinery enterprises actively apply industrial Internet to speed up the process of enterprise digitalization. Predictive maintenance and remote visual management of equipment through industrial internet not only reduces the equipment operation and maintenance cost and improves the efficiency of dynamic allocation of production resources, but also extends the service modes such as supply chain finance and financial leasing, realizing "manufacturing+service" and bringing new growth space.
Three-dimensional visual cable factory completely maps the cable factory of traditional machinery manufacturing industry into the digital twin world. Based on the real scene of the cable factory, 1: 1 restores the cable factory environment with scientific and technological style, and the three-dimensional scene shows the road distribution, buildings, workshops and other scenes in the factory. Through the digitalization of double-strand laying workshop and storage workshop, and with multi-dimensional monitoring means such as equipment animation, scene roaming and monitoring data. To help factory managers understand the current operating status of the factory more systematically. Using HT's powerful animation editing and production ability, the flow of three production lines in wire laying workshop is intuitively presented on the Web side. With real-time monitoring of production data, digital monitoring of the whole production process can be realized.
Mining industry is an industry that digs and develops natural energy or converts natural resources into fuel and power. At present, it mainly faces the pain points of resource shortage, great pressure of safety supervision and environmental protection, real-time supervision of equipment, and high requirements of refined management. Mining enterprises such as Shanxi Lu 'an Xinyuan Coal Mine, Shaanxi Coal Group Xiaobaodang Coal Mine, Shandong Sanshandao Gold Mine and Inner Mongolia Baiyunebo Rare Earth Mine use the "5G+ industrial Internet" to carry out intelligent mining and production control, environmental monitoring and safety protection, and underground inspection. Free people from dangerous and hard working environment and promote green and safe production in mining industry.
The effect of three-dimensional roadway supervision is conducive to improving the mine environment and engineering implementation design, and can objectively record and display the changes of roadway engineering. The construction of virtual lanes extends from point-line-surface-one-lane-multi-lane. Click the button to switch the working area perspective and the external perspective at will, which is convenient for operation and maintenance personnel to observe the name, visual position, equipment distribution and corresponding data of each roadway from different angles. Roaming in the roadway has the function of forward and backward, which is convenient to know the position of the viewpoint in real time. In addition, the design of adding spotlights will make the whole roadway more real, as if it were there.
The power industry uses the "5G+ industrial Internet" to integrate with the whole process of power generation, transmission, substation, distribution and electricity consumption, to form a new control and monitoring network, optimize the process, greatly reduce carbon emissions, reduce the uncertainty of clean energy grid connection, improve the access capacity of electric vehicles and microgrid, and reduce the costs of upstream and downstream enterprises and energy customers. China Huaneng, China Southern Power Grid, State Grid, Zheng Tai Group, TBEA and other enterprises and institutions on the power generation side, power grid side and power consumption side have carried out explorations one after another, and formed typical application modes such as early warning of power generation side equipment, energy saving and efficiency improvement, power grid side scheduling optimization and integrated management and control in the whole process, service quality improvement of power consumption side and power consumption strategy optimization, which respectively realized early prediction and active maintenance of equipment failure, measurable power data and reduced power consumption cost.
The visualization system of a new generation of grid-connected new energy demonstration power station is constructed. Visualization tools, such as 2D and 3D collaborative design tools for HT of Web products, 2D configuration /3D configuration, low code development, etc. It is the "central brain" of a new generation of grid-connected green power stations when it is applied to the construction of wind and solar storage monitoring system. Through the coordinated and optimized control of wind energy, solar energy and energy storage, a variety of network-source interaction modes, such as command tracking, peak-shaving power supply and system peak-shaving, are realized, so as to maximize the utilization of new energy.
The construction and operation of energy storage power station can improve the stability of power grid and reduce or avoid frequency fluctuation caused by power generation equipment. Two-dimensional visualization seamlessly combines the monitoring data of energy storage power station with the three-dimensional rendering scene. The scene of energy storage power station includes dispatching center, energy storage system and substation (power wiring diagram).
The construction industry has the characteristics of long project construction period, large capital investment, complex management of project related parties and strong personnel mobility. In the future, it will be supported by the comprehensive application of industrial Internet, BIM and other technologies to realize industrialization, intelligence and greening. Enterprises such as China Construction Technology, Guanglianda, Sany Construction Engineering, Beijing Jianyi, etc. use the industrial Internet to explore applications such as digital collaborative design and integrated delivery, construction collaborative management of virtual and real integration, and intelligent manufacturing of assembled buildings, so as to realize virtual execution and optimization adjustment in the whole process of construction projects, and greatly improve design efficiency, construction quality, cost schedule control and safety construction level. On the other hand, in order to meet the building's own energy consumption optimization, safety emergency, access control and other needs, some leading construction enterprises have carried out application exploration such as energy consumption management, asset monitoring operation and virtual exercise through the industrial Internet to realize intelligent and safe operation.
Focusing on the work requirements of "controlling risks, eliminating hidden dangers and preventing disasters", focusing on key projects and important links, concentrating time and energy, applying data visualization Web configuration to construction management, and building a smart site visualization solution with B22 plot of Jimei Software Park in Xiamen as the background. HT visualization can effectively ensure the safety of building construction, curb frequent accidents, and stabilize and improve the situation of safe production in the industry.
The scene supports three-dimensional omni-directional roaming, showing equipment operation, construction scenes at various stages, personnel information, etc. The construction information can be viewed as required, and the comprehensive construction index data can be viewed comprehensively and intuitively by displaying a large visual screen.
In recent years, with the increasingly mature application of Internet of Things, big data, mobile Internet and BIM technology, the concept of intelligent building based on "internet plus" technology has gradually become clear in the field of architecture. The research and application of intelligent field management can effectively deepen the management mode of construction enterprises, improve the strength of enterprises, open up the data link from front-line operation to remote supervision, realize the intelligent and internet management of labor, safety, environment and materials, and improve the lean production management level of construction sites.
Digital factory is one of the development trends of manufacturing industry in the future. Based on digital technology and by means of informationization, networking and intelligence, the production efficiency and quality will be improved in an all-round way. Combined with the powerful visual rendering ability of Hightopo and rich 2D panel components, the real-time monitoring and optimization, automatic control and intelligent decision-making of all links in the production process of digital factory are realized. This will improve the flexibility and response speed of production, reduce human errors and improve product quality.