I. Electrical specifications of products
1, rated voltage frequency: AC 380V/50Hz.
2. voltage adaptation range: 3 10V~440V ~ 440V.
3. Rated power: 50kW (30 ~ 100% adjustable)
Second, environmental adaptability.
1, temperature:-20℃ ~ 50℃;
2. Humidity: ≤95%
Three. Overview of basic performance
1, current-voltage characteristic: constant current output;
2. Thermal efficiency ≥ 90%;
3. Overheating temperature of IGBT: 85 5℃;
4. Working frequency:16 ~ 30khz;
5. Full-bridge series resonance, using beautiful and practical copper bar bridge structure;
6. The newly developed resonant capacitor module in China is adopted to make the circuit wiring simple;
7. It is driven by IGBT module specially designed by Fuji in Japan;
8. Adopt the world-famous Infineon IGBT module;
9. Adopt imported high-speed Hall sensor and high-reliability phase-locked loop tracking circuit to make the main engine work stably;
10 with soft start heating/stopping mode;
1 1, with simple digital display operation panel, which can display operating frequency, current, IGBT temperature and other parameters for easy installation and debugging;
12, you can set 1 ~ 255 days of work, and it will automatically shut down after the timer ends. You need to enter a password to cancel it.
13, with heating coil short circuit protection function;
14, with a temperature detection port with the accuracy of 10, and the detection temperature range is 0 ~ 200℃;
15, multi-coil superposition power is above 200KW, and they do not interfere with each other;
16. The physical dimensions of the chassis are: length 380* width 300* height 250.
17, and the mean time between failures is greater than 10000 hours.
Four. Advantages of our electromagnetic heater
1, wide power supply voltage design, constant power output 310v ~ 440v, suitable for low grid voltage;
2. The full-bridge series resonance structure of imported Infineon IGBT module is adopted, which has more stable product quality and stronger anti-interference ability, and is more suitable for long-term continuous heating;
3. PID interface control function is added, and 0 ~ 5VDC is used to control the power output, which makes the heating temperature control more accurate and more suitable for the production of various heating equipment;
4. With digital display, it can conveniently display working current, working frequency, IGBT temperature and PWM parameters, and can also set working time, that is, when the time is up, the controller will automatically stop working, and the short-range password must be entered before restarting, which is especially suitable for electromagnetic heating energy-saving transformation and promotion to prevent difficulties and disputes in collecting money;
5. Advanced Japanese technology was introduced, and the products passed strict functional tests and aging tests before leaving the factory, and the quality was effectively guaranteed. In 20 10, repair rate accounted for 5.4%;
6, the national unified warranty 1 year, product life-long service, so that you have no worries.
Verb (abbreviation of verb) system wiring description and schematic diagram:
1, an indicator light: During normal operation, the indicator light stays on for a long time; When there is no load or no heating: the indicator light is on for 0.5S, and the cycle is off for 0.5s;
2.t- main soft start interface;
3.a, B and C are three-phase three-wire power inputs;
4.OUT 1 and OUT2 are connected to the heating coil;
5. Reference parameters of the coil: mica-coated glass fiber braided high-temperature resistant cable, cross section 25mm2, inductance 120 ~ 140uh, thickness of insulating cotton 12 ~ 15mm, rated working current 70 ~ 75a, frequency16k ~.
Indication lamp function status operation instructions:
1, enter the password status light; This state has two states: two high and two low. After entering the password, press and hold the Cancel key for 3 seconds to cancel the date.
2, the working frequency display status light; (General 15 ~ 20kHz)
3.PWM (power regulator) status display lamp; (Generally, it is between 1000 and 3000. When it is greater than 3000, the inductance is small; When it is 0000 and the input current is not enough, it means that the inductance is too large, and it is useless to adjust the potentiometer at this time! ! )
4. Display the AD value of input current and coil current (generally about 3E40): Use soft start to make the host work, and the display value will change from small to large. When it is stable, it will display about 3D00-3F00, indicating that the current display is normal; Measure the input current with a clamp meter to see if it reaches the rated input current. If not, adjust it clockwise by potentiometer. Pay attention when adjusting, if the current displayed value becomes smaller, it can't be adjusted any more. It may be that the inductance is too large and needs to be reduced. (This step has the same meaning as point 3, just adjust it once. )
5.IGBT working temperature status indicator light;
6. Switch to the date display state through the function switch key, then adjust the required time through the adjustment key, enter the adjustment between 00 and 255 through the adjustment key, and press the Enter key for 3 seconds after adjustment; When canceling, switch to the M display state through the function switch key, and then enter the password through the adjustment key (note: there are two when displaying the M state, one is to adjust the lower two digits, and the other is to adjust the upper two digits; Press the function key to adjust the next two digits when displaying for the first time, and then press the function key to adjust the upper two digits when displaying), enter the password pair through the adjustment key, and then press the "Cancel" key for 3 seconds to cancel. (Passwords can be made according to different users, which are generally different, so that the rights and interests of users can be effectively guaranteed. )
Note: once the time is set, it cannot be set again. Before entering the time, you need to enter a password to cancel.
Thermal insulation materials: customers can choose suitable thermal insulation materials by themselves, and it is recommended to use felt thermal insulation materials to control the heating interval;
Heating spacing: the heating spacing is the distance from the coil to the heated object, and the recommended heating spacing is generally15 ~ 20 mm;
Row spacing: the row spacing is not limited, and users can choose the appropriate winding method according to actual requirements;
Coil spacing: For two coils controlled by two controllers, the coil spacing is better than 10cm, and the performance output power drops below 5cm;
Inductance: the requirement for inductance value is not strict, so it can work within the recommended inductance value range. It is suggested to judge the inductance value of customers mainly by input power and working frequency;
Wire diameter: the cross-sectional area of the coil wire diameter guide wire, which is matched according to the output power. Please refer to the instruction manual or choose according to the electrician's manual.
Temperature resistance: because the coil is close to the heating element, we suggest that users use high-temperature wires with temperature resistance above 250 degrees, and the materials used at the same time should be fireproof and flame retardant; For some special applications, the temperature resistance may be higher than 300 degrees, please judge for yourself;
Withstand voltage: the voltage at both ends of the coil is as high as 800V V. Users should fully consider and prevent key personal safety such as leakage when winding;
Heating body: At present, the largest heating body has reached 2m in diameter and 20m in length, and there are as many as 30 single heaters, which are working normally;
Seven. Scope of application:
1, injection molding machine, granulator, blow molding machine, wire drawing machine
2. Film Blower, Extruder, Vulcanizer and Printing Machine
3. Oil pipelines, steam boilers, heat-conducting oil boilers and hot water boilers
4. Pharmaceutical heaters, heating boilers, plastic dryers and ironing boilers
If you have more questions and needs, you can also directly consult Manager Ye of Xiamen Xinrui Energy-saving Technology Co., Ltd. (you can find Xinrui official website and contact number online, you know) and serve you wholeheartedly!