It is the key to implement lean production and give full play to the role of employees. To strengthen the education and training of lean management awareness of all staff, it is necessary to popularize the awareness of all staff. The training contents include: competition, waste concept, pull production, 5 S, team improvement, equipment management for all staff, quality management, etc. , in order to promote all employees to change their ideas.
2. Establish the project leader and project promotion team.
This step is to create a lean production organization. Lean production is also an essential step for many enterprises. The organization shall include the responsible persons of production management department, manufacturing department, production department, quality department and other relevant departments, and establish the responsibilities of the responsible persons.
3. Establish a demonstration line and establish a management model.
When 5 S achieved initial results, a production line was selected as a demonstration to promote continuous improvement. We should try our best to use lean tools, pay attention to the selection of assembly lines and find out the situation before improvement. Subsequent improvements should be released in time to ensure the simultaneous implementation of the improvement work.
4. Implement on-site improvement
Tidy up the work site environment, remove unnecessary items and reduce space occupation. After renovation, the items on the site should be placed neatly and the equipment should be maintained in time. Through rectification, employees can form a good habit of maintaining the working environment, thus improving the production efficiency and product quality of enterprises.
5. Draw the flow chart of output value
Mark the value-added and non-value-added parts to reduce production waste. Product value flow chart is an intuitive way to reflect logistics and information flow.