Toyota lean production management practical catalogue

Part 1 Understanding Toyota's production activities

Chapter 1 Grasp the awareness of Toyota's improvement activities

1. 1 Development of Toyota Company

1.2 Toyota's four kinds of improvement consciousness

1.3 changes in Toyota production system

1.4 Toyota's improvement direction

Chapter 2: Understand Toyota's improvement activities.

2. 1 adopt JIT production standard.

2.2 Understanding and implementing automation

2.3 understand Toyota kanban management

2.4 Understand Toyota Visual Management

Chapter III Catch Seven Wastes on the Spot

3. 1 Definition of waste

3.2 the difference between waste

3.3 Waste Generation Structure

3.4 Seven kinds of waste on site

3.5 Causes and Countermeasures of Waste

Chapter 4: Five Steps to Eliminate Waste

4. 1 Look at the scene

4.2 Find waste

4.3 Practice excellent ideas

4.4 Choose the most effective method

4.5 reflect on the results of eliminating waste

4.6 Basic ideas to improve waste

The second part introduces six activities of Yima.

Chapter V Development of Six Suitable Horses

5. 1.6 sigma import background

Introduction and Popularization of 5.2 6 sigma

5.3 6 sigma's Characteristics and Achievements

5.4 Define 6 sigma from the perspective of business innovation

Chapter VI Introduction and Construction of Six Suitable Horses

6. 1 failed to introduce 6 sigma.

6.2 Successful factors of implementing Six Sigma

Construction of 6.3 6 sigma propulsion system

6.4 Using 6 sigma Roadmap Tool

The third part is the popularization and practice of Six Sigma.

Chapter VII Combination of Lean Production and Six Suitable Horses

7. 1 the significance of lean production

7.2 Lean Production Mode System

7.3 Relationship between Lean Production and Six Sigma

Chapter 8 Lean 6 sigma Tools

8. 1 process cycle efficiency

8.2 Value Stream Diagram

8.3 Quasi-crossover rate

8.4 Difference range

8.5 Multifunctional map

8.6 Flexible production line

8.7 Carnot model

8.8 Basic IE improvement

8.9 line balance

8. 10 Online Quality Management

8. 1 1 Statistical process control

8. 12 work breakdown structure

8. 13 experimental design technology

8. 14 foolproof technology

8. 15 analysis of key quality characteristics

Chapter 9 Lean 6 sigma Promotion Process

9. 1 Selected project stage

9.2 master the current state

9.3 sketch the ideal state

9.4 Final implementation stage

Chapter 10 lean six sigma case study

10. 1 M enterprise 6 sigma implementation environment and manufacturing department implementation case

10.2 S enterprise 6 sigma implementation environment and non-manufacturing implementation case

10.3 lean six sigma case study conclusion