In order to keep the unit in good working condition all the time, on the one hand, we should strive to improve the cultural quality of operators, make them understand the working principle, structure and common troubleshooting of the unit, and improve their ability to analyze and solve problems; On the other hand, management should supervise their employees regularly and irregularly to improve their sense of responsibility. Furthermore, we must establish a strict maintenance and management system, so that there are rules to follow and do things according to the rules.
1, fixed post responsibility system
Every computer room should have a special person in charge. During the on-duty period, each operator shall ensure that the performance indexes of the unit are basically the same when leaving the post and when taking up the post. If there is any abnormality, it should be reported to the superior in time.
2, duty and succession system
The personnel on duty are required to be serious and responsible during the duty time, and the work situation and various precautions of the unit should be explained clearly when the shift is changed, so that the next personnel on duty can know fairly well.
3, the machine responsibility system
Some units have many units, large capacity and many personnel. In this case, try to ensure that each (two) person is responsible for a unit, so that the personnel on duty can better understand the state and performance indicators of the unit and facilitate maintenance.
4, maintenance work plan
Different units have different maintenance cycles and contents. Every unit, in its annual plan, monthly plan and weekly plan, should take into account which units of the unit need first-class maintenance and which need second-class and third-class maintenance, so as to know fairly well and be careful.
5, technical archives and data management
Instructions for use of diesel engines, motors and control panels are attached to various generator sets, as well as the detailed addresses and contact information of related supporting manufacturers. These materials should be properly kept, and there should be a special person in charge. Don't lose data due to personnel transfer and other factors, causing unnecessary trouble.
6. Management of instruments, meters and tools
The maintenance of the unit often needs some instruments, meters and tools, such as multimeter, soldering iron, wrench, screwdriver, pliers and so on. These things should be put in the toolbox or warehouse, kept by a special person, and the registration procedures for borrowing and returning tools should be improved.
7, spare parts, spare parts management
In the process of unit maintenance, sometimes it is inevitable to replace some damaged parts. Conditional units have purchased easily damaged parts for emergency use. These spare parts and spare parts should also be taken care of by special personnel, and spare parts and spare parts should be exchanged well.
8, fault handling and fault reporting system
Faults will inevitably occur during the operation of the unit. Operators should make different treatments according to different degrees of faults. Those that can be repaired by themselves should be repaired as soon as possible and recorded. If you can't handle it by yourself, you should stop the car urgently, report to the relevant leaders and management departments, and call the after-sales maintenance department of the generator set to eliminate the fault in time.
9, automation system management
At present, the units used in expressway system have automatic and manual functions, so the automatic air intake and exhaust system should be observed and checked at the same time when the units are running or debugging. For example, if the automation of the air intake and exhaust system fails and the generator set is running at this time, the air intake and exhaust system should be turned on manually. At this time, the normal power supply of the generator will not be affected. Then notify the maintenance department of the generator set to solve the automatic failure of air intake and exhaust.
The above information was collected by Stanford Electromechanical (www.xhcfdj.com), a Chongqing generator set manufacturer. Stanford Electromechanical Co., Ltd. has dozens of old brand enterprises, supplying 12KW-3000KW diesel generator sets. Diesel engine brands include Cummins, Yuchai, SAIC, Volvo, Perkins, Weichai Power, Mercedes-Benz, Cork, Weiman, Doitz, Shendong, Kaide and Ou Man. Suitable for all industries, to meet the needs of customers to the greatest extent, the hotline: 023-686 1735 1 398 39176971888 3310380!