The information-based manufacturing system avoids complicated personnel changes and organizational restructuring, and can maximize the manufacturing process under any existing organizational structure of the enterprise. It has grasped the manufacturing factors: materials, energy and equipment, which are the biggest capital and investment consumption of manufacturing enterprises, and optimized and regulated the quality of life of enterprises. Therefore, it can reduce unreasonable consumption and quickly improve the efficiency and competitiveness of enterprises, without involving any corporate politics and corporate culture. The following are nine advantages of Haibao software EMES compared with ERP, CRM, MIS, SCM and other enterprise information systems.
Advantages 1: easy to start and can be implemented step by step;
The implementation of information-based manufacturing system can be divided into three stages: 1) information integration between manufacturing equipment or between different departments within an enterprise, that is, the construction of enterprise information platform; 2) Modular construction of related subsystems; 3) Cooperation within the enterprise centered on supply chain. Enterprises can start at any suitable stage, then go to the energy measurement monitoring module of the energy real-time information system first, and then temporarily suspend; Observe the effect and wait until the conditions are ripe before entering the next stage. The whole information manufacturing system, from hardware to software, is extensible and can be implemented step by step.
Advantage 2: low implementation cost.
Different from ERP, SCM and other information business systems, the implementation of EMES is completely a technical issue, which will not involve internal organizations, business models, internal processes and the resulting personnel changes. Therefore, the implementation cost of Haibao software EMES is limited to the hardware, software and engineering implementation cost of the system, and will not bring any additional cost or indirect cost. In addition, as Haibao software EMES can be implemented not only step by step, but also locally first, and then continue after achieving certain results, the risk of implementation is very small, and the cost will be reduced accordingly.
Advantage 3: Daily operation is reflected in the business indicators of the enterprise.
Usually, employees of manufacturing enterprises, especially field workers, are not aware of the relationship between their daily work and management and the income and benefits of enterprises and even their own income. The modules of each subsystem of EMES can fully feed back the real-time data of enterprise cost and consumption to the management decision-making layer in time, and guide and set up the on-site automation system according to the optimal configuration and formula at the scene, so that managers at all levels of the enterprise can see the daily cost details, output, output value and benefits of their own departments and enterprises at a glance, and let employees know the work results of themselves or their teams today. This practice of directly reflecting the effect of daily operation process in business objectives can encourage employees to standardize their own operations more consciously, prevent violations and encourage technological innovation.
Other information systems, such as ERP, can provide many business indicators, but they can't be combined with daily operations. Those dazzling data often make front-line personnel more confused.
Advantage 4: It is convenient to define job responsibilities within manufacturing enterprises.
The information-based manufacturing system can clearly display and record the process-related parameters, and alarm and report the data beyond the normal range. And when connecting different processes, it can provide quantitative data and clear instructions. In this way, all elements within the enterprise, such as equipment, materials, products, and everyone's operation, are very clear about what contribution or loss they have made to the whole business of the enterprise, which not only facilitates different departments or positions within the enterprise.
Advantage 5: Improve the marginal profit of manufacturing enterprises.
Because Haibao software EMES captures the three biggest cost consumption of manufacturing enterprises: materials, energy and equipment; Through a series of function optimization modules in EMES of Haibao software, the consumption of materials and energy can be greatly reduced, the downtime of equipment can be shortened, the utilization rate of equipment can be improved, the maintenance cost of equipment and the downtime loss caused by failure can be reduced, and the manufacturing cost can be greatly saved. In addition, through the comprehensive control of materials, equipment operation and production process quality, the product quality is guaranteed in many ways; And through the process optimization module, it can also improve the quality or output to improve the output of enterprises. Therefore, Haibao software EMES can greatly improve the marginal profit of manufacturing enterprises.
Advantage 6: Maximize asset utilization.
On the one hand, the EMES equipment management and monitoring modules at all levels ensure the reasonable arrangement of the start-up time of each equipment, optimize the equipment operation and reduce unreasonable vacancy by optimizing scheduling; At the same time, through the fault diagnosis and prediction function of equipment, the downtime is reduced, and the equipment fault is eliminated in the bud, which not only reduces the loss of assets and materials, but also maximizes the utilization rate of equipment and increases the return on investment. This point was ignored in the past process automation system, but it can be clearly reflected in the financial statements.
Advantage 7: It can make up for the "short board" with low degree of enterprise automation.
In manufacturing enterprises, the degree of automation of some production links may be relatively low. For example, in many processes related to product quality inspection, workers have to test and input information, which increases the labor intensity. If we add more people, it won't be worthwhile. The solution of Haibao software EMES is to make a functional keyboard, each key represents a defect, so that workers can input the test results into QRI's quality system by pressing a key, and the wireless ID card can be used as a product identification quality record card, which saves the steps for workers to take and put cards. In this way, although the inspection process is still completed manually, it greatly improves the quality inspection efficiency and eliminates the bottleneck of the production line.
Advantage 8: Help manufacturing enterprises significantly improve product quality.
Haibao software EMES controls the manufacturing process more strictly and comprehensively than ISO9000 in aspects of QC of all links of materials, normal degree of production process and state, working state index of equipment, normal or not of energy consumption, etc. And if there is any deviation, it will report to the police in time and adjust it in real time without manual participation. Haibao software EMES can also easily analyze the process problems in the same period according to the product quality, find out the symptoms and reasons of quality decline, and analyze the influence of different factors on product quality. Therefore, Haibao Software EMES Company can significantly improve the product quality level.
Advantage 9: Enhance the ability of manufacturing enterprises to deal with emergencies.
In normal production, the process of decision management and control is relatively simple, and the demand for information is relatively regular. The moment when enterprises really need to make decisions often happens when there are emergencies, such as variable batch production, urgent orders, sudden equipment failure, sudden shortage of raw material supply, etc. This aperiodic disturbance will have a "shock effect" on the normal production and operation procedures of enterprises. Whether the manufacturing technology and management mechanism of an enterprise are excellent or not is reflected in the response to this "shock effect". The information-based manufacturing system provides a buffering or gluing function for enterprises to ensure that all personnel, equipment and materials can be kept within a certain normal range according to the original plan and operation level under any sudden change, and smoothly transition and update according to the new situation and new emergency plan.
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