In the textile industry, yarn-dyed fabric is certainly not important, but the information construction in the field of yarn-dyed fabric is recognized as complex in the textile industry. Based on the production and operation characteristics of yarn-dyed industry, this paper discusses how to use IntexERP, a special ERP software for German textile industry, to carry out the information construction of yarn-dyed industry.
Intex (Intex) Consulting Company came from Germany and was founded in 1995. It is a textile enterprise specializing in information consultation and ERP software development and implementation. Is a world-renowned ERP supplier in textile industry, and more than 100 textile enterprises around the world are using Intex ERP. Intex entered China in 2005. In just three years, we have developed many textile enterprise customers in Jiangsu, Zhejiang and Guangdong.
Intex erP is the company's flagship product, which is an erP software specifically for textile and garment industry. From yarn to clothing, different management modules are designed for different product stages of textile, such as purchasing, inventory, sales, delivery, yarn management, shaft management, grey cloth management, printed fabric management, clothing management, production planning, scheduling, cost and quality.
The main raw materials used in yarn-dyed production include various yarns, such as cotton, CVC and polyester. And various dyeing auxiliaries. Enterprises dye yarns and weave them into cloth. The finished product is called yarn-dyed fabric, which is mainly used as shirt fabric. The operating outline process of yarn-dyed industry is as follows:
1) samples or designs provided by customers; .
2) The enterprise makes hand-woven samples (small sample cloth, the size of which is related to customer requirements, such as 15* 15CM, and the customer will decide whether to place a large sample or a large order according to the effect of hand-woven samples);
3) customer confirmation;
4) Large orders from customers (generally, the number of orders is small, the order quantity is-200m, and the order quantity may only be10m, 20m, and the customer will decide whether to make a large order according to the effect of the large order);
5) Enterprises do the details;
6) Customers place large orders (generally, there are many orders, ranging from several hundred meters to tens of thousands of meters);
7) The enterprise arranges production;
8) Packaging and delivery.
Note: For an order, not all steps have to go through. For example, a customer may place a large sample but does not need a large product, or he may place a large sample directly without hand knitting.
The production summary process of yarn-dyed industry is as follows:
1) precursor procurement.
2) Loosening or loosening is wound into a loose package or a loose warp beam through a tight package produced by a cotton mill. 3) dyeing the yarn to generate colored yarn.
4) Warping: the yarn is wound from the bobbin to the shaft to produce a beam (thin beam).
5) Sizing to form a beam.
6) Put on the heald.
7) Weaving: weaving the weaving shaft and weft into cloth to generate grey cloth.
8) Inspection of grey cloth.
9) After finishing, finishing cloth is generated.
10) finished products are inspected and packaged to generate finished fabrics, which can be delivered to customers.
Note: Colored yarns include warp yarns (referring to longitudinal yarns in cloth) and weft yarns (referring to transverse yarns in cloth). Warp yarns need to be warping, sizing and reeding before being sent to weaving in the form of warp beams, and the weft yarns are straight after dyeing.