Visual production management emphasizes the knowability and visibility of information in all aspects of production operation. Through the implementation of lean management, more enterprises can reduce waste, reduce production costs and significantly improve benefits. With visual signals as the basic means and openness as the basic principle, the requirements and intentions of managers are made visible to everyone as much as possible, thus promoting visible management, independent management and self-control. Hightopo realizes interconnection and information sharing among power grid enterprises, electrical equipment manufacturers and third-party service organizations, builds a "transparent factory", leads the upgrading of the electrical equipment industry through open sharing, promotes industrial innovation and development, enhances the intelligent manufacturing level of the electrical equipment industry, and promotes the rapid and convenient integration of financial services into the real economy.
Through the information materials such as equipment pictures, equipment layout, factory layout and factory CAD collected on the spot of SMT production line, the production line is modeled in equal proportion and restored to the three-dimensional scene. Printing machine, SPI inspection machine, mounter, reflow soldering, AOI test equipment, etc. The positions of AGV car, camera and fire fighting equipment, as well as the real-time data and running status of the corresponding equipment can be displayed intuitively in the three-dimensional scene.
Visualization of production distribution: the process of managing production units in the form of jobs, orders, batches and work instructions. When there is an emergency at the factory site, the information is distributed in sequence, and the operation is executed and modified in time. Realizing the visualization of production scheduling can make the scheduling process visible, improve the scheduling efficiency, display the scheduling information to the production site in time, enable the operators to obtain the task information in time, and facilitate the managers to check the scheduling information.
Visualization of task operation: the application of visualization in task operation is mainly reflected in the feedback of the operator's task completion, and the information in the workshop and between different workshops can be shared. Applicable? HT？ Touch screen for human-computer interaction and data acquisition; The safety light system is used to warn the process changes beyond the acceptable range.
Visualization of quality management: provide real-time analysis of measurement data collected from manufacturing to ensure correct product quality control and identify problems that need attention. It is mainly reflected in the visualization of quality inspection task flow, collecting quality item data through the touch screen of human-computer interaction, standardizing the behavior of operators and implementing responsibilities; Through the visualization of quality problems and analysis results by quality kanban, managers and operators can identify important quality problems in production and provide reference for future production behavior.
The transparent factory MES (Manufacturing Execution System Manufacturing Process Execution Management System) project, which once cooperated with a factory, landed in CCTV2 punctual financial plan, and the intelligent supply chain reduced costs and increased efficiency for enterprises, helped the smart supply chain of State Grid, and set a new height for building a smart factory.
As a collaborative office platform based on information distributed computer network, the production management system with workshop kanban function has played an active role in real-time monitoring workshop production, reducing material shortage and waste, and improving workshop production efficiency. It ensures the consistency, accuracy, comprehensiveness and timeliness of workshop production information, improves production efficiency, changes the previous manual or spreadsheet management mode, and realizes the process management mode. While saving manpower and material resources, it reduces human error, facilitates management decision-making and ensures that every data is well documented.