Affected by this wave, many consumers can't help wondering whether women's underwear has really ushered in a seamless, comfortable and healthy era. At the same time, I am also curious about this "uninvited guest" who will gradually become popular.
Then, let Bian Xiao take you into the production site of Tengfei Technology Underwear, a leader in the field of seamless underwear in China, and witness how a high-quality one-piece seamless underwear is made!
? Tengfei company began to invest in the research and design of integrated bra in 2003. In 2006, Kunshan Tengfei Underwear Co., Ltd. was established and put into production, becoming the second professional seamless underwear manufacturer in China!
In 2007, seamless bra entered the American market for the first time, and cooperated with Wal-Mart, Target and CK to produce integrated seamless bra products, which was unanimously recognized by customers.
In 2008, we cooperated with famous brands such as Marks & Spencer, Zhibao and Iger to explore the European market.
20 10 the domestic demand for seamless bras is expanding rapidly, and Tengfei actively expands the domestic market;
In 20 12, Tengfei formed a strategic partnership with first-line brands at home and abroad, such as Decathlon and Anlifang, to further develop seamless bras.
By 20 15, Tengfei has developed and designed one-piece bras for high-end underwear brands such as Anlifang, Aimu, Gujin and Huageer. Market feedback is loved by high-end women, and seamless, comfortable and healthy are the key points!
? One-piece bra:
? The one-piece bra first appeared in 2004, which is a revolution to the traditional underwear version! Its advantages are:
? 1. The whole bra is molded at one time, which changes the tedious process of traditional bra sewing.
? 2. The appearance is neat and beautiful, and the edges are decorated with different patterns of ultrasonic waves, highlighting the grade.
? 3. There is no sewing process such as rubber band, so it is perfect and seamless to wear and comfortable to feel.
? 4. Whether the steel ring is built in or not, try to reduce the oppression on the chest.
So how to make a high-quality one-piece bra with the above advantages?
? First of all, the choice of raw materials:
? 1. structure
In order to ensure the quality and stability of the fabrics used, Tengfei has been cooperating with the largest and most advanced fabric suppliers in China, such as Derun and Ying Chao.
One-piece bras need to be molded at high temperature, so the selection of fabrics is very demanding. We usually use nylon fabric.
Nylon has good elasticity and wear resistance, ranking first among all fibers. Spandex fabric is a high-elastic fiber necessary for high-performance clothing, which can be stretched 5-7 times than the original state, so it is comfortable to wear, soft to the touch, wrinkle-free, and can always maintain the original contour.
Bras and shorts made of nylon fabric have good elasticity, strong breathability, seamless underwear technology, just like the second skin of human body, comfortable to the touch, good skin-sticking effect, compact structure, super two-way elasticity and resilience, giving people a different corset experience, which not only makes people comfortable to wear, but also does not appear bulky, restoring natural beauty.
Due to the high cost caused by the high performance of nylon fabric, many manufacturers will use nylon fabric or other fabrics with relatively low content instead, resulting in poor effect of the finished bra and lack of the texture that one-piece bra should have.
sponge
At present, the largest molded cup bra, the vast majority of its main filling materials are mainly made of polyurethane (PU sponge)!
As a chemical product, the quality of sponge used by manufacturers in the industry is also uneven, mainly from the aspects of appearance, feel, tension, smell, tear strength, density, rebound time and so on.
Therefore, the choice of sponge is very important for a one-piece bra. Tengfei sponge is mainly imported from Japan, and its testing indexes are at the world's leading level within the legal limit.
? Stick glue
? As we all know, whether it is a one-piece bra or an ordinary traditional sewing bra, glue will be used to stick the mold cup. Glue is a chemical product, which acts on the close-fitting bra. The choice of glue directly affects personal health and bra quality.
? Therefore, Tengfei's testing standard for dehydration is very strict. The glue currently used is imported from Spain, which ensures the quality and does not affect personal health. At the same time, Tengfei is also trying to use water glue instead of oil glue.
? At present, glue containing potentially dangerous substances such as dichloromethane and MDF is still circulating in the market, so consumers need to identify the harm to their health when buying.
? All the raw materials needed to produce a high-quality one-piece bra need strict inspection report and warehousing inspection before they can enter the soaring raw material warehouse.
After ensuring the quality and absolute safety of raw materials, the next step is the production workshop of integrated bra. Please keep your eyes open and follow the steps of Bian Xiao!
(Due to confidentiality reasons, some pictures cannot be displayed. Please forgive me! )
? Do you think this one-piece bra can be handed over to brands and consumers at this time? Bian Xiao told you more than that!
? There is also a detailed test list, including a series of professional tests such as breathability test, yellowing test, tensile test, washing test, anti-peeling test and fabric strength test, to ensure that each piece is a comfortable, seamless and comfortable one-piece bra!
At this point, after passing a series of special tests, a truly high-quality integrated bra can be safely handed over to consumers!
? Combined with the preface, the domestic one-piece seamless bra has been sold from first-line brands to small and medium-sized brands, and the sales volume has soared in less than one year since the end of last year. Can domestic manufacturers keep up with this leading technology?
? One-piece bras belong to high-end category, and the production cost and price are generally expensive. (The following is the normal selling price of a brand produced by Tengfei on the e-commerce platform)
? So how do a group of small brands bear the expensive production costs and get a piece of the action?
? Bian Xiao learned from the industry that many brands are looking for OEM for small and medium-sized underwear factories to reduce costs. (The following is the price of most one-piece bras on an e-commerce platform)
? At present, most small and medium-sized underwear manufacturers can not fully master the production technology of one-piece bras, and it is difficult to ensure the upper body effect of consumers from the quality.
? At the same time, in order to reduce production costs and increase market competitiveness, raw materials such as fabrics, sponges and glue will be saved to varying degrees, resulting in a series of problems such as quality and environmental protection mentioned above, which will affect consumers' personal health!
A high-quality one-piece bra should care for women's health, but with the rapid increase of its sales, many underwear factories are flocking to it, so there are a series of unhealthy factors that deserve our reflection!