1eMan Yimen manufacturing execution system
EMan is an information management system for mold enterprises, which is tailored to the production characteristics and processes of mold manufacturing. Taking mold production process management as the core, the overall requirements of enterprise informatization are considered, including order management, master plan management, design management, mold processing technology planning, workshop production monitoring, material management, dynamic optimization scheduling, statistical analysis, progress tracking, real-time early warning, cost accounting, enterprise basic data management and interfaces with other application systems. The whole system aims to ensure the quality, reduce the cost and shorten the production cycle of molds. Through simple operation, the relevant personnel of the mold enterprise can complete the effective management of the mold production process.
Introduction of eMan beneficial model manufacturing execution system module
● Quotation management
According to the mold cost, CAD data and cost statistics in the mold process library, we will provide support for your accurate quotation. It not only ensures the competitive strength of the quotation, but also allows you to get the maximum benefit from it.
● Order and project management
Unified management of project orders and drawings to ensure data integrity.
Project cost management, expenses are clear and clear.
Accept order simulation, estimate delivery date and assist in business negotiation.
● Overall planning management
Intuitively, conveniently and quickly complete the completion time and person in charge of each stage of mold development; Guide and constrain detailed design plans, purchasing plans and processing plans, and make various reports for customers to check.
● Design management
Standardize and simplify the design process, and know the design progress, changes and anomalies in real time.
It can be integrated with common CAD design software to automatically obtain BOM list information and ensure the consistency of design data.
● Process preparation management
Standardized and convenient process planning to realize collaborative design.
Expand BOM table, automatically generate BOP table, and realize parallel processing of design and manufacturing.
Quickly define process dependencies.
Establish a typical process knowledge base, accumulate mature processes, and avoid the loss of enterprise knowledge caused by talent flow.
Customize the process card and automatically generate the monitoring bar code.
● Optimal scheduling of workshop production
Ensure the delivery date of all orders of the enterprise.
Ensure the delivery date of the order and realize the optimization of the workshop production plan.
Reasonable optimization level and optimization target setting are provided, which makes scheduling more flexible and production more controllable.
Maximize the internal production capacity of the enterprise and avoid unreasonable overtime and outsourcing.
Maximize the load balance of enterprise production resources (equipment and manpower) and realize balanced production.
Provide resource load diagram, which is more intuitive and convenient for early warning of key equipment and key processes.
Early warning of mold delay risk, automatic and reasonable arrangement of overtime and outsourcing.
● Workshop real-time monitoring
Bar code technology, parts are associated with bar code, which has unique identification and is easier to manage.
Credit card monitoring is simple and easy for employees to operate.
Flexible handling of shift change, multi-person processing of a process, one person operating multiple machines, emergency insertion, replacement of processes and other special circumstances.
Workshop data collection and statistics are objective, real-time and accurate.
Quality inspection is included in monitoring to minimize the losses caused by quality inspection problems.
Employee performance appraisal is based on evidence.
Real-time data update, providing real-time query.
The supervisor can check the latest parts processing, mold progress and order progress without leaving home.
Get abnormal information at any time and handle it in time.
● Statistical analysis and decision support
Statistics, analysis and comparison of data.
Customize various reports for customers.
The cost, quality and performance are clear at a glance.
Support business negotiation, quotation and order delivery.
● Material management
Covers design, procurement, warehousing and processing.
Designers participate in material selection to improve material utilization.
Set the minimum inventory and automatically issue a replenishment notice.
Realize material demand management, procurement management and warehouse management.
Master of Mould Design of MoldDm in 2UG Secondary Development
MoldDM solution:
1, you can define the project name.
2. Lightweight data model in assembly environment is fast and editable.
3. You can call standard die sets or customize other die sets according to the needs of enterprises.
4. Template data files can be configured according to the needs of enterprises.
● Standard parts
Common problems in mold design;
1, automatic opening is not allowed.
2. Standard parts cannot be assembled.
3. It is not convenient to edit standard parts.
MoldDM solution:
1, standard parts support assembly and hole opening functions.
2. The design knowledge of the enterprise can be integrated into the standard library.
● Cooling system
Common problems in mold design;
1, the distance between the depth of the water hole and the profile is difficult to control.
2. The distance between waterway and profile and other parts is not easy to control.
3. Difficulties in waterway detail design: sealing ring groove, die core and template waterway terminal.
MoldDM solution:
1. Waterway design can automatically generate waterways with reference to points and lines.
2. Automatic calculation of water hole depth.
3. Automatically calculate the distance between the waterway and the profile.
4. Waterway wharf design is convenient and quick.
5. Intelligent connection of waterways between water tunnels.
6. Automatically design the sealing ring groove.
● Ejection system
Common problems in mold design;
1, thimble and spool generation is slow.
2. It is not convenient to edit the thimble spool.
3. It cannot be disassembled and assembled at the same time.
MoldDM solution:
1, the thimble head is automatically cut off, and the position of thimble point is intelligently sensed; it can be edited.
2. Automatic interference detection of thimble seat.
3, can produce stop, slow top, die pressure plate.
4. It can be generated in both assembled and unassembled environments.
5, thimble specifications can be configured at any time according to enterprise standards.
● Screw
Common problems in mold design;
1. The screw length is difficult to control.
2. The screw generation speed is slow.
3. Screw editing is inconvenient.
MoldDM solution:
1, automatically sensing screw position and starting surface.
2. Automatically calculate the screw length.
3. The generated thread is represented by 3/4 segments, and the threaded hole is automatically opened.
4. Support metric, English and pipe threads.
5, the screw generation speed is fast.
● Hole table
Common problems in mold design;
1, water hole, screw hole, thimble, barrel, cumbersome size, easy to make mistakes.
2. It is difficult to update the hole table when modifying the mold.
MoldDM solution:
1, automatically generate the hole table of water hole, ejector pin hole and screw hole.
2. It has the functions of sorting, updating, moving and deleting.
3. The format of the hole table can be defined according to the needs of the enterprise.
4. Ensure the consistency between the hole parameter table and the 3D model.
●BOM table
Common problems in mold design;
1, the BOM part size specification is wrong.
2. There is an error in the statistics of 2.BOM parts.
3. Naming 3.BOM parts is troublesome and error-prone.
4. It is impossible to extract data in the assembled and unassembled environment.
5. Unable to integrate with EPR.
MoldDM solution:
The naming rules of 1. parts are independent and configurable.
2. Automatically calculate the size and quantity of parts.
3. Automatic data extraction of inclined part size.
4. Specification identification of common standard parts.
5. Support assembly and non-assembly situations.
6. The output table format can be configured. '
7. Support the import of external data tables.
8. Seamless integration with EPR.
● Engineering drawing
Common problems in mold design;
1, wrong dimension.
2. When replacing the mold, the 2D drawing was not updated correctly.
3. The frame design is not standardized.
MoldDM solution:
1, 3D, 2D design integration, solving the problem that 2D synchronous modification is difficult due to design changes.
2, UG design standard engineering drawing frame.
3. It can be converted into AutoCAD files in batches.
3 stamping die CAE-stamping solution expert
CAE of stamping die is independently designed and developed by the State Key Laboratory of Material Forming and Die Technology of Huazhong University of Science and Technology, and it is a professional rapid analysis software for sheet metal stamping (latest version 3.2). It has excellent pre-and post-processing system, including CAD data interface with high compatibility, curved surface mesh separator with good quality and speed, rich point/line/surface/unit editing function, display of various physical quantities, intuitive FLD/WLD, automatic user analysis report and user forming defect analysis report, which helps users to carry out process analysis and gives them maximum application and play space. CAE software solver for stamping die mainly includes inverse finite element method, dynamic display incremental method and implicit incremental method.
(4) Imanji
(5) Emmanuel